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* Department of Veterinary Population Medicine, and
Department of Food Science and Nutrition, University of Minnesota, St. Paul 55108
USDA, ARS, National Animal Disease Center, Ames, IA 50010
Department of Veterinary and Biomedical Sciences, and
|| Department of Animal Science, University of Minnesota, St. Paul 55108
1 Corresponding author: godde002{at}umn.edu
| ABSTRACT |
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Key Words: colostrum pasteurization pathogen immunoglobulin
| INTRODUCTION |
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On-farm pasteurization of colostrum has been suggested as one possible control measure to reduce or eliminate transfer of colostrum-borne pathogens to dairy calves. However, early research on pasteurizing colostrum at 72°C for 15 s using a commercial HTST continuous-flow pasteurization method reported 25 to 30% reduction in IgG concentration (mg/mL) plus unacceptable feeding characteristics (Green et al., 2003; Stabel et al., 2004). Batch pasteurization of colostrum at conventional times and temperatures commonly used for pasteurizing milk (63°C x 30 min) produced milder increases in viscosity but still resulted in 25 to 30% reduction in IgG concentration (Godden et al., 2003; Green et al., 2003). In light of this knowledge, the goal was set to develop a longer and lower-temperature method for heat-treating colostrum that would preserve important colostral antibodies and prevent viscosity changes while still achieving good pathogen kill. In an earlier study, we learned that 50-mL aliquots of bovine colostrum could be heat-treated in a Rapid Visco Analyzer (Newport Scientific, Warriewood, Australia) at 60°C for as long as 120 min without affecting either colostrum viscosity or IgG concentration (McMartin et al. 2006). The objectives of this study were to describe the effects of heat-treatment on IgG concentration and activity, and to describe the duration of heating necessary to eliminate important pathogens when heating large volumes of bovine colostrum to 60°C in a commercial on-farm batch pasteurization system.
| MATERIALS AND METHODS |
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Chilled colostrum samples were submitted immediately for microbial culture for M. bovis, L. monocytogenes, S. enteritidis, and E. coli O157:H7. Duplicate samples intended for measurement of IgG concentration and activity were frozen at 20°C for 2 to 4 wk and then submitted for testing at the Veterinary Diagnostic Laboratory at the University of Minnesota (St. Paul, MN).
Inoculation and Heat Treatment of Colostrum with Map
As was described for previous batches, thawed bovine colostrum at 20°C was pooled to create a unique 30-L batch, transferred into a commercial on-farm batch pasteurization system (DairyTech Inc.), and then inoculated with Map to reach a final concentration of 103 cfu/ mL. The heat-treatment and sampling procedures were the same as described for the other 4 pathogens. All samples were stored at 20°C and then transported to USDA-ARS, National Animal Disease Center (Bacterial Diseases of Livestock Research Unit, Ames, IA), where they were tested for Map by bacterial culture and by PCR.
As for the other pathogens, 4 unique replicate batches of colostrum were run for Map. However, one difference in methodology for heat-treatment of the 4 Map-inoculated colostrum batches should be noted. For the first 2 batches of Map-inoculated colostrum, early results for Map culture showed that both the positive and negative control samples were contaminated when cultured on slants of Herrolds egg yolk medium (HEYM), precluding the authors ability to demonstrate the presence of Map in the positive control samples. Nonetheless, the authors believe that it is still valid to report the results from these first 2 batches because Map was clearly cultured (and confirmed with PCR) from the third, fourth, and fifth samples (collected at 0, 15, and 30 min at 60°C, respectively), after heat-treatment had effectively removed all other contaminants from the colostrum. However, in an effort to remove these contaminants prior to inoculating the batch with Map, the third and fourth batches of colostrum were pre-heat-treated at 60°C for 60 min and then cooled to 20°C before inoculating the batch with Map. After inoculation, the 120-min heat-treatment process at 60°C, and the associated sample collection process, was then completed in full as described above. The authors were comfortable in taking this approach for the last 2 Map-inoculated batches because previous research has shown that the pre-heat-treatment process does not change the fluid characteristics of the colostrum in any way that should alter the results of heat-treating Map in this pre-heat-treated colostrum (McMartin et al., 2006).
Culture of L. monocytogenes, E. coli O157:H7, S. enteritidis, and M. bovis from Colostrum
The FDA Bacteriological Analytical Manual methods were used to confirm the presence or absence of viable bacteria except that the media for Salmonella consisted of tryptic soy agar (40 g), yeast extract (6 g), ferric ammonium citrate (0.8 g), sodium thiosulfate (6.8 g), and sodium pyruvate (1 g) in 1 L of distilled water (V. Burgula and S. Tatini, unpublished data). Serial 10-fold dilutions of the samples made in 0.1% peptone water were inoculated in appropriate media using the spread-plate technique. The plates were incubated at 37°C for 24 to 48 h and examined for the presence or absence of the pathogens. For M. bovis, serial 10-fold dilutions of colostrum were made in sterile Mycoplasma broth and 200 µL of each dilution was plated on 3 sterile Mycoplasma agar plates. The inoculated plates were incubated at 37°C in 10% carbon dioxide for 6 d prior to examination for the presence of bacterial growth.
Culture of Map from Colostrum
For the culture of Map, approximately 10 mL of each colostrum sample was transferred to a sterile 15-mL conical polypropylene tube and centrifuged at 739 x g for 30 min at 4°C. After centrifugation, the whey was decanted and the pellet and cream were resuspended in 2 mL of 0.75% hexadecylpyridinium chloride (Sigma Chemical Co., St. Louis, MO) prepared in 50% brain heart infusion broth (Becton-Dickinson, Franklin Lakes, NJ). Samples were then incubated at 39°C for 5 h followed by centrifugation at 1,160 x g for 20 min at 4°C. Pellets were resuspended in 1 mL of antibiotic brew (100 µg/mL of nalidixic acid, 100 µg/mL of vancomycin, and 50 µg/mL of amphotericin B; Sigma Chemical Co.) and incubated for 24 h. Samples were diluted 1:10 in 0.15 M PBS (pH 7.4), and 200 µL of the 1:10 dilution was inoculated onto 2 agar slants of HEYM containing mycobactin J (2 mg/L; Allied Monitor, Fayetteville, MO), nalidixic acid (50 µg/mL), and vancomycin (50 µg/mL). Samples were also inoculated onto 2 slants of commercially prepared HEYM. During incubation at 39°C for 12 wk, tubes were monitored for bacterial growth at 4, 8, and 12 wk. Colony growth was confirmed by PCR as described below.
Extraction of Map DNA Using PCR Analysis
A 500-µL aliquot of each colostrum sample (pre- and postinoculation and heating) was transferred to a sterile 1.5-mL microcentrifuge tube and vortexed briefly. Samples were centrifuged at 18,237 x g for 15 min and the supernatant was decanted. Proteinase K (1 mg/mL; Sigma Chemical Co.) was added to each sample and incubated in a 50°C shaker water bath overnight. Following incubation, 22 µL of Tris-EDTA-NaCl buffer (50 mM Tris, 100 mM EDTA, and 150 mM NaCl; pH 8.0) and 10 µL of 0.4 M NaOH was added to each sample and the tubes were vortexed. The tubes were then placed in a heating block (100°C) in water and boiled for 30 min. After cooling, samples were subjected to a phenol-chloroform-isoamyl alcohol (25:24:1; Amresco, Solon, OH) extraction and overnight precipitation in 100% ethanol; DNA pellets were resuspended in sterile water and stored at 20°C.
To validate Map growth on HEYM agar after 12 wk of culture, suspect colonies were scraped with a sterile loop and placed into 250 µL of 1 x Tris-EDTA buffer in a 1.5-mL microcentrifuge tube. Tubes were placed in a heating block (100°C) in water and boiled for 10 min. After cooling to room temperature, 4 µL of RNase was added to each tube and samples were stored at 20°C until PCR was performed.
The DNA was amplified using a nested PCR protocol previously described for milk samples (Stabel and Lambertz, 2004). For the first amplification reaction, forward and reverse primers (5'-GTTCGGGGCCGTCGC TTAGG-3'and 5'-GAGGTCGATCGCCCACGTGA-3') were used to amplify a 400-bp region of the insertion element IS900. A second amplification reaction further amplified the product of the first reaction, using internal forward and reverse primers (5'-GCTTAGGCTTC GAATTGCC-3' and 5'-CTCCGTAACCGTCATTGTCC-3') and resulted in a final product of 194 bp. After amplification, DNA was electrophoresed in a 4% agarose gel (Reliant Gel Systems, FMC Bioproducts, Rockland, ME), containing ethidium bromide in Tris-borate-EDTA buffer (89 mM Tris, 89 mM boric acid, and 2 mM EDTA), and bands were visualized using a UV transilluminator (Bio-Rad, Hercules, CA). A positive control DNA sample (Map DNA) was included in each PCR run and on each gel for assay verification. A negative control consisting of buffer only was run each time to verify lack of cross-contamination of samples.
Measurement of IgG Concentration and Activity in Colostrum
Analysis of colostrum samples for total IgG concentration (mg/mL) was completed using a turbidometric-immunoassay (instrument: Olympus AU400e; Olympus America Inc., Melville, NY; reagents: Midland Bio-products Corp., Boone, IA). The turbidometric-immunoassay is a highly sensitive automated lateral-flow immunoassay that directly measures turbidity of the antigenantibody complex, producing accurate IgG measures as compared with the more time-consuming and labor-intensive radial immunodiffusion method (Etzel et al., 1997; McVicker et al., 2002). A paired t-test was used to contrast the colostrum IgG concentration (mg/mL) measured at each of the 15-min interval sampling points against the original IgG concentration measured in sample number 2 (postinoculation sample at 20°C). Statistical significance was established at P < 0.05.
A microtitration serum neutralization (SN) assay was used to evaluate antibody activity in colostrum samples. Frozen samples of colostrum were thawed at room temperature and then centrifuged at 28,800 x g for 2 h. Clear whey was used as the starting material for the detection of antibodies against bovine viral diarrhea virus type 1 (BVDV-1) using the SN test. Serial 2-fold dilutions of whey were made in modified Eagles medium with Earles salts, 150 IU/mL of penicillin, 150 µg/mL of streptomycin, 50 µg/mL of neomycin, and 1 µg/mL of fungizone. Each dilution (25 µL) was placed in wells of a 96-well, flat-bottomed microtiter plate followed by the addition of an equal volume of virus suspension containing approximately 300 TCID50 (i.e., 50% tissue culture infective dose) of BVDV-1 (Singer strain). The wheyvirus mixture was incubated at 37°C for 60 min. A suspension of bovine turbinate cells (5 x 105 cells/mL) was then added to all wells at 50 µL per well. A drop of mineral oil was also placed in all wells to minimize liquid evaporation. The plates were incubated at 37°C in a 5% CO2 atmosphere for 7 d. Each set of plates had cell controls and a virus back-titration control in addition to individual whey controls. Antibody titers were expressed as the reciprocal of the highest dilution that prevented the development of viral cytopathic effects. After BVDV SN titers were log transformed, a 2-tailed paired t-test was used to contrast the colostrum BVDV SN titers [log2(titer)] at each of the 15-min sampling points to the original BVDV SN titer measured in sample number 2 (postinoculation sample at 20°C). Statistical significance was established at P < 0.05.
| RESULTS |
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IgG Concentration and Activity in Colostrum
Immunoglobulin G concentration results were available for 5 batches of colostrum heat-treated at 60°C for 120 min. The mean IgG concentration was not different between raw colostrum (60.5 mg/mL; SD = 4.3; range = 54.8 to 65.8) and colostrum heated at 60°C for 120 min (59.1 mg/mL; SD = 1.9; range = 57.3 to 61.8; P > 0.05; Figure 1
). The mean percent reduction in IgG concentration for these 5 batches of moderate- to high-quality colostrum, after heating for 120 min, was 2.2% (SD = 4.2; 4.4 to 6.1).
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Serum neutralization titers for anti-BVDV antibodies were available for 3 batches of colostrum heat-treated at 60°C for 120 min. The mean log2(BVDV SN titer) was not different for raw colostrum samples (12.3; SD = 0.58; range = 12.0 to 13.0) compared with samples heated at 60°C for 120 min (12.0; SD = 0; range = 12.0 to 12.0; P > 0.05; Figure 1
). Readers should be aware that SN titers for anti-BVDV antibodies were measured for 2 additional batches, but because results for these latter 2 batches were not available beyond heating for 75 min in duration, they were not included in the final analysis or in Table 1
. Nonetheless, even when they were included in the analysis (up to 75 min), there was still no reduction observed in antibody activity.
| DISCUSSION |
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Although a considerable number of studies have investigated the effectiveness of pasteurization in destroying important pathogens in milk, far fewer studies have reported on the pasteurization of colostrum. Green et al. (2002) reported that bovine colostrum can be successfully pasteurized using either commercial batch pasteurization (63°C for 30 min) or HTST pasteurization (72°C for 15 s) systems to eliminate important bacterial pathogens including Salmonella spp., L. monocytogenes, and E. coli O157:H7. Stabel et al. (2004) reported that HTST pasteurization of colostrum using a commercial on-farm pasteurizer (at 71.7°C for 15 s) was effective in destroying Map inoculated in colostrum at 105 cfu/mL. Meylan et al. (1995) reported that simulated batch-pasteurization of 50-mL volumes of colostrum, held at 63°C for 30 min, effectively eliminated Map from colostrum samples that were inoculated with 102 or 103 cfu/mL. However, viable Map was recovered from 2 of 6 pasteurized samples that were inoculated with 104 cfu/mL.
Past studies have suggested that pasteurization of colostrum using conventional methods can eliminate or significantly reduce exposure to pathogens. However, an important consequence of this procedure is that it results in increased viscosity, adversely affecting feeding and cleaning characteristics. In addition, there is significant denaturation of colostral Ig (Meylan et al., 1995; Godden et al., 2003; Green et al., 2003; Stabel et al., 2004), which in turn will produce lower serum IgG concentrations in newborn calves fed pasteurized colostrum (Godden et al., 2003).
However, this problem may be overcome by using a longer, lower-temperature approach to heat-treat colostrum. In a recent study, 50-mL volumes of bovine colostrum were successfully heat-treated in a Rapid Visco Analyzer at 60°C for as long as 120 min without causing increases in viscosity or reductions in IgG concentration (McMartin et al., 2006). Although these results appeared to be extremely promising, the authors still needed to verify whether the same results could be achieved with large volumes of colostrum that were similarly heat-treated when using a commercial on-farm batch pasteurization system. Furthermore, they needed to describe the duration of heating necessary at 60°C to eliminate important bacterial pathogens.
The results of this study showed that large (30-L) batches of moderate- to high-quality colostrum can be successfully heat-treated at 60°C in a commercial on-farm batch pasteurization system for at least 120 min without reducing the IgG concentration (mg/mL) or activity [log2(BVDV SN titer)]. Our results agreed with an earlier study (McMartin et al., 2006) in that very high quality colostrum (>75 mg/mL) suffered a greater absolute percent numerical reduction in IgG concentration (mean reduction of 9.6%) than did moderate- to high-quality colostrum (<75 mg/mL; nonsignificant numerical reduction of 2.2%). However, the authors feel that a 10% reduction in IgG concentration is of no practical importance because the end product is still of exceptionally high quality (i.e., a very high quality sample can afford to experience a 10% reduction in IgG concentration and still remain a very high quality sample to feed to calves).
This study also demonstrated that heat-treating large (30-L) batches of colostrum in a commercial on-farm batch pasteurization system at 60°C for 30 min should be adequate to eliminate high concentrations of L. monocytogenes, E. coli O157:H7, S. enteritidis, and M. bovis. If these results can be achieved on commercial dairy farms, then the most immediate benefit from feeding heat-treated colostrum may be to reduce enteritis caused by fecal coliforms, as well as to prevent transmission of other economically important pathogens such as Salmonella and Mycoplasma spp. Finally, if the hypothesis is true that living bacteria in colostrum may interfere with passive absorption of colostral antibodies, then feeding heat-treated colostrum could help improve passive transfer of IgG in calves (James and Polan, 1978; James et al., 1981; Staley and Bush, 1985).
In addition to the potential short-term benefits described, producers will also be very interested to know whether feeding heat-treated colostrum could serve as a potential control point in a comprehensive Johnes disease control program. Although the results of this research were less consistent for Map than for the other 4 pathogens studied, when averaging the results from all 4 replicate batches, the authors interpretation of the results was that heating at 60°C for 60 min should be sufficient to eliminate Map under most conditions, because the results from batch 3 were not repeatable. However, it is important not to dismiss the variability observed in the Map culture results. The accuracy (especially sensitivity) of the sampling and culture methods used may be one factor contributing to the variability observed in our results. For example, for batch 3 the sample collected after 60 min yielded no detectable growth, even though the samples collected after 75 and 90 min yielded detectable growth (but at very small concentrations). Similar observations (but at earlier time points) were observed in batches 2 and 4. Although the current results suggest that heating at 60°C for 60 min should be sufficient to eliminate Map in most situations, these findings should be further investigated to determine whether they can be replicated by additional studies.
One factor readers should consider when interpreting the Map culture results from this or any other study is the inoculation dose used. Inoculum concentrations used for all pathogens in this study were selected to meet or exceed concentrations of the organism that might be expected to exist in naturally infected colostrum under field conditions. The inoculation dose for Map used in the study (103 cfu/mL) was considerably higher than concentrations known to be cultured from milk or colostrum of naturally shedding Johnes-infected cows (5 to 8 cfu/50 mL of milk; Taylor et al., 1981; Sweeney et al., 1992). Thus, and precluding significant fecal contamination of colostrum during the harvest, storage, or feeding processes, we would expect that concentrations of Map found in naturally infected colostrum on commercial dairy farms should be significantly lower than those used in this study, lending confidence to the conclusion that heat-treatment at 60°C for 60 min should be sufficient to control the transmission of this organism in most situations. Also, it is still undetermined whether low concentrations of the organism fed in a single feeding of colostrum could represent an infective dose to a newborn calf. Thus, if heat-treatment of colostrum at 60°C for 60 min can eliminate, or at least significantly reduce, the concentration of viable Map in colostrum, then adoption of the practice of feeding heat-treated colostrum could prove to be an effective means of preventing, or at least reducing, the transmission of Map on commercial dairy farms. However, these questions require further investigation.
This work was done on colostrum that was collected, frozen, thawed, inoculated with potential pathogens, and then pasteurized, although we would expect similar results with fresh colostrum. The results of this research are very promising; however, these studies have thus far been confined to a controlled laboratory setting, and many questions remain to be investigated. For example, even though this longer, lower-temperature approach may not harm the colostral antibody concentration or activity, it has yet to be determined whether the heat-treatment process can harm other important immune factors found in colostrum (e.g., vitamins, white blood cells). Furthermore, large-scale prospective controlled field studies will be needed to 1) describe whether the practice of feeding heat-treated colostrum can be successfully adopted on commercial dairy farms without interfering with passive transfer in calves, 2) describe and quantify any short-term or long-term health or performance benefits in calves fed heat-treated colostrum (e.g., reduced preweaning morbidity and mortality, improved growth rates, reduced transmission of Map), and finally, 3) describe and quantify whether there is any economic benefit from feeding heat-treated colostrum on commercial dairy farms (e.g., costbenefit and break-even analyses).
| CONCLUSIONS |
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| ACKNOWLEDGEMENTS |
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Received for publication March 3, 2006. Accepted for publication April 20, 2006.
| REFERENCES |
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-Globulin in vivo by intestinal segments of neonatal calves. J. Dairy Sci. 64:5261.This article has been cited by other articles:
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J. R. Stabel Pasteurization of Colostrum Reduces the Incidence of Paratuberculosis in Neonatal Dairy Calves J Dairy Sci, September 1, 2008; 91(9): 3600 - 3606. [Abstract] [Full Text] [PDF] |
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J. L. Johnson, S. M. Godden, T. Molitor, T. Ames, and D. Hagman Effects of Feeding Heat-Treated Colostrum on Passive Transfer of Immune and Nutritional Parameters in Neonatal Dairy Calves J Dairy Sci, November 1, 2007; 90(11): 5189 - 5198. [Abstract] [Full Text] [PDF] |
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A. J. Trujillo, N. Castro, J. M. Quevedo, A. Arguello, J. Capote, and B. Guamis Effect of Heat and High-Pressure Treatments on Microbiological Quality and Immunoglobulin G Stability of Caprine Colostrum J Dairy Sci, February 1, 2007; 90(2): 833 - 839. [Abstract] [Full Text] [PDF] |
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