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Pacific Agri-Food Research Centre, Agriculture and Agri-Food Canada, Agassiz, British Columbia, Canada, V0M 1A0
1 Corresponding author: rushenj{at}agr.gc.ca
| ABSTRACT |
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Key Words: dairy cow floor locomotion welfare
| INTRODUCTION |
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Furthermore, concrete floors have been associated with an increased incidence of lameness and hoof problems (Vokey et al., 2001; Somers et al., 2003; Cook et al., 2004). Poor flooring can impair locomotion (Jungbluth et al., 2003; van der Tol et al., 2005), increase the risk of injury (Weeks et al., 2002), and influence expression of estrus behavior (Lopez and Shipka, 2003).
Consequently, there is increased interest in alternative flooring materials for dairy barns, especially floors that have better friction and that are softer than concrete. More recently, a number of rubber-based materials, which also reduce the hardness of the floor, have increasingly been used and tested (Vokey et al., 2001; Fregonesi et al., 2004; Tucker et al., 2006). Although research has shown that cattle prefer softer floors when lying down (Manninen et al., 2002; Tucker et al., 2003), we know little about how the degree of compressibility of the flooring affects locomotion. Recent studies have shown that cows walk faster, walk with longer strides, and slip less often on softer rubber floors than on concrete floors (Jungbluth et al., 2003; Telezhenko and Bergsten, 2005), although the relative importance of surface roughness and degree of compressibility have not been explored. Our objective was to examine the advantages of alternative flooring and the effects of the slipperiness of the surface and the compressibility of flooring on the locomotion of dairy cows.
| MATERIALS AND METHODS |
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General Procedures and Measures
We examined the locomotion of cows while they were walking down specially constructed walkways with different flooring materials.
Walkways.
We constructed 2 special L-shaped walkways that contained some of the challenges that cows face when walking (Figure 1
). A small gutter, which the cows had to jump over, was placed after a right-angle turn in the corridor. The gutter was about 10 cm deep and was filled with straw. Walkways were in a separate room of the same barn in which cows were housed. Cows had not been in this room since they were calves. The start box had an Animat floor, a guillotine-style gate that could be opened remotely, and open bars that allowed the cows to see the rest of the room. At the end of the passageway was a bucket that contained a small quantity of concentrate to provide a feeding reward for the cows when they reached the end of the passageway. Walls of the walkways, made of iron bars, were open and the walkways were separated by a wire fence that allowed the cow to see the rest of the room. The other flooring throughout the room was un-grooved concrete.
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A total of 5 black-and-white video cameras were placed at various positions in the walkway, and all cameras fed into 2 multiplexers so that multiple cameras filming each position could be viewed simultaneously. Each passage was filmed concurrently by all cameras using a variable-speed video recorder. Videotapes were then viewed at 1/30th of normal speed (~1 frame/ s), and when necessary, a frame-by-frame analysis was done to obtain precise measures of the time (±0.1 s) the cow needed to traverse each section of the corridor and the number of steps taken. The same person watched all the videotapes of each cow.
The following measures were taken: 1) latency of leaving the start box, defined as the time when the guillotine door was fully elevated to the moment at which the last back leg crossed the exit line of the box; 2) time to traverse the initial corner, defined as when the last back leg first touched the floor at a point past the corner; 3) time taken to traverse the gutter, defined as the time for the last back leg to touch the floor after the gutter; 4) time to arrive at the end of the walkway, defined as when the cow stopped walking; 5) total time to traverse the walkway, based on the sum of the preceding events; and 6) the total number of steps taken by one defined foot of the cow, to estimate the average stride length.
In addition, we noted 1) each time the hooves slipped (where one or more feet were seen to slide visibly when they touched the floor); 2) each time the cow fell (when at least one knee or hock touched the floor; if a cow fell more than twice, she was removed from the study); and 3) each time the handler prodded the cow to encourage her to move forward.
Specific Experimental Procedures
Experiment 1.
The aim of this experiment was to compare the effects of a concrete floor and a more compressible commercially available rubber floor, both when dry and when covered with slurry.
The 16 cows were allotted randomly to 2 groups. During 28 initial habituation trials (14 on each walkway), cows were moved down both walkways with the normal, worn concrete floor according to the procedure described previously. One-half the cows in each group first walked on walkway 1, and the other half first walked on walkway 2. Following this test, the walkways were alternated from one passage to the next.
We then compared 2 types of flooring materials: normal concrete flooring and Animats (Animat Inc.), which are composed of a soft revulcanized rubber (19 mm thick) with small burls to improve friction. Interlocking Animats covered the entire floor of one passageway. The coefficient of friction and degree of compressibility of the Animats and concrete (Table 1
) were tested when dry by the Centre de Recherche Industrielle du Québec (Ste-Foy, Quebec, Canada) using standard engineering techniques (CRIQ, 2005).
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We also compared the effects of dry floors and floors covered with slurry. For the latter, we covered both corridors with 1 to 5 mm of a mixture of cow feces and urine. Half of the cows walked first on dry Animat floors and on dry concrete floors, and then on both floors when covered with slurry. The other half of the cows first walked on the floors when covered with slurry, and then on dry floors. Each cow walked a total of 6 passages in each of the 4 treatments.
Experiment 2.
The previous experiment compared Animats and concrete flooring, which differed both in the degree of compressibility and in the degree of friction. In this experiment, we used a second material, which had frictional and hardness characteristics similar to the Animat at low pressures but which was thinner (64 mm) and therefore less compressible at high pressures (Table 1
). We used a high-friction slip-resistant material used principally on conveyor belts (#125 2 ply; Cobelt Canada Inc., St. Bruno, Quebec, Canada).
We used the same 16 cows and the same experimental design as in Experiment 1. Each cow walked 6 times on each surface both when dry and when covered with 1 to 5 mm of a mixture of cow feces and urine. Each cow walked 4 passages per day (2 on concrete and 2 on the high-friction flooring), with the flooring either dry or covered with slurry on alternate days, for a total of 6 passages in each of the 4 treatments.
Experiment 3.
The degree of friction provided by a soft floor depends on the roughness of the surface material, but also on the extent to which the hooves penetrate the flooring material. In this experiment, we attempted to examine the effect of the degree of compressibility independent of the degree of floor roughness.
We used the same 16 cows and the same experimental design as before, except that the walking surfaces were always dry. On the top of both walkways, we used the same high-friction slip-resistant material as used in Experiment 2. In one walkway, we placed the material directly on the concrete, whereas on the other walkway, we placed the same slip-resistant material on 1 of 3 different materials that was more compressible than concrete to differing degrees. The other materials were: Animat, felt (1.5-m thick polypropylenepolyester mix), and PastureMat (7-cm thick geotextile-covered recycled rubber mattresses; Promat Inc., Seaforth, Ontario, Canada). The relative degrees of compressibility at 137.2 N/cm2 of the 3 materials covered with nonslip material were as follows: concrete, 1; Animat, 2.05; felt, 5.23; and PastureMat, 10.11 (CRIQ, 2005). Each of the alternative materials was compared with concrete in 3 consecutive experiments. In each experiment, each cow walked 2 passages per day (one on concrete and one on the alternative material) for a total of 6 passages on each of the 3 materials.
Statistical Analyses
Because of a positive skew in the distribution of many of the results, the data were ranked before analysis. Preliminary tests showed that square root and log transformations achieved the same pattern of significance. The mixed models procedure of SAS (SAS Institute, 1999) was used to test the effects of treatments with cow as a random factor, treatments (type of flooring material, presence or absence of slurry) as main factors, passage as a repeated measure, and interactions between the type of floor and the presence or absence of slurry (Experiments 1 and 2). The incidence of slips and interventions by the handlers were highly variable between cows and were too infrequent to analyze as above. Consequently, Wilcoxon signed-rank tests were used to test differences between flooring types and between wet and dry conditions in the number of slips and interventions summed over all trials, and
2 or Fisher exact tests (when expected frequencies were small) were used to examine the number of cows that slipped.
| RESULTS |
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There was no evidence of any interaction between the type of floor and the presence of slurry. For example, the effects of the presence of slurry on the total time to complete the passage were similar for both concrete flooring (dry mean = 24.2 s vs. slurry mean = 25.9 s; SE = 0.8) and Animat flooring (dry mean = 22.4 s vs. slurry mean = 24.1 s; SE = 0.8).
Experiment 2
One cow fell twice on the wet floor and was removed from the experiment. The effects of floor type were less evident than in Experiment 1 (Table 3
). There was a trend (P = 0.10) for the total passage time to be shorter with the slip-resistant material, mainly because the cows took less time to cross the gutter and traverse the final section. Cows took fewer steps, but no differences in the incidence of slipping were detected (Table 3
).
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No significant interactions were detected between floor type and floor dryness on any measure. For example, effects of the presence of slurry on the total time to complete the passage were similar for both concrete flooring (dry mean = 26.3 s vs. slurry mean = 26.7 s; SE = 0.8) and flooring covered with the nonslip material (dry mean = 25.2 s vs. slurry mean = 24.8 s; SE = 1.3). We detected a trend (P = 0.07) for the curve time to be reduced less by slurry on the nonslip material than on concrete (concrete: dry mean = 2.9 s vs. slurry mean = 3.2 s; nonslip material: dry mean = 3.2 s vs. slurry mean = 2.7 s; SE = 0.3).
Experiment 3
Effects of the 3 types of softer flooring are shown in Table 4
. There were no effects of the softer flooring on the incidence of slipping or on the need for handlers to encourage the cows to walk. Significant effects were found mainly with PastureMats. With PastureMats, the cows took fewer steps to traverse the walkway and the time taken to traverse the walkway was shorter (Table 4
). There was a similar trend (P = 0.09) for time to traverse the corridor with Animats, and the cows took less time to turn the corner (Table 4
). When felt was used, however, few significant effects were found, and the time to turn the corner was longer (Table 4
).
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| DISCUSSION |
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Although we did not measure walking speed directly, on the final straight part of the walkway, we estimated these speeds to have been between 1.4 and 1.5 m/s (~5 km/h), slightly faster than the speed reported by others (Phillips and Morris, 2000, 2001; Telezhenko and Bergsten, 2005).
We used walking corridors that included some of the challenges faced by cows when walking. van der Tol et al. (2005) found that required coefficients of friction were particularly large when cows were starting to walk compared with straight walking. For example, right-angle turns are a common source of injury in cattle (Weeks et al., 2002). The advantages of Animats were most apparent in the more challenging areas of the corridor, where traction was most needed (van der Tol et al., 2005). These included time to begin moving, time to leave the start box, time needed to turn the corner, and time needed to cross the gutter. Admittedly, the small times needed to complete these sections were close to the limits of accuracy of our timing (±0.1 s). These differences between the materials were less apparent on the final, straight section of the corridor, in which traction may have been less important.
In Experiment 2, we used another slip-resistant flooring material that had a coefficient of friction and compressibility similar to the Animat flooring. Although the direction of the effects was similar in the 2 experiments, their magnitude was much lower with the second material. The use of slip-resistant material increased stride length, but effects on overall time to complete the passage failed to reach statistical significance. However, there was a reduction in the time needed to cross the gutter and to traverse the final, straight section. Although the slip-resistant material was more compressible than Animat flooring at pressures similar to those exerted when cows stand (maximum 75 N/cm2; van der Tol et al., 2002), the material was thinner and became less compressible at greater pressures (Table 1
). When cows walk, they can generate considerable vertical force on the floor (van der Tol et al., 2005), and a thinner nonslip flooring may not have been able to absorb these greater forces and pressures. Alternatively, the likelihood that the cows hooves could have penetrated the thicker Animats more than the thinner material may have increased the contact surface between the hoof and the floor, as has been reported for horses (Hood et al., 2001). This greater penetration may have improved overall traction.
The coefficient of friction of a surface is often a good predictor of the degree of slipperiness of the floor (Chang et al., 2001), but our results showed that use of such standardized engineering measures alone had only limited ability to predict the effects of the flooring material on cow locomotion (Phillips and Morris, 2000; Gronqvist et al., 2001; Telezhenko and Bergsten, 2005). The actual degree of traction and compressibility will vary with the type of flooring material used, the speed of movement, and the actual surface area in contact with the floor, which are very hard to simulate (Gronqvist et al., 2001). Table 1
likely underestimates the coefficient of friction for cows walking because the extent that the hoof can penetrate the softer material was not accounted for. Direct observations of behavior and of the actual force exerted by cows when walking (van der Tol et al., 2005) are therefore necessary to assess the adequacy of a flooring material in dairy barns. As our results show, use of slow-motion video can detect quite small changes in walking speed.
In both experiments, covering the walking surface with a thin layer of slurry greatly increased the incidence of slipping by the cows. In Experiment 1, the slurry had many effects on other aspects of locomotion opposite those of the Animats. Time and number of strides to cross the runway increased, confirming the findings of Phillips and Morris (2000). For reasons we do not understand, the effects of slurry on walking time and number of strides were not apparent during the second experiment. Perhaps differences existed in the depth and consistency of the slurry, which have been shown to moderate the effects on locomotion (Phillips and Morris, 2000). Interestingly, the effect of slurry was equally apparent on ungrooved concrete and on the Animat and the nonslip materials, although a nonsignificant trend occurring in Experiment 2 showed that the time to turn the corner was less affected by slurry on the nonslip material than on concrete. This general lack of interaction between the flooring material and the effects of slurry indicated that the improved dynamic friction of these other surfaces was insufficient to overcome the loss of friction because of the slurry. This shows the importance of keeping walking areas as clean and dry as possible to ensure good locomotion rather than relying on nonslip flooring. In addition, hooves absorb water quickly and consequently become soft (Borderas et al., 2004).
Animat flooring is more compressible and has greater surface friction than concrete. Previously, Phillips and Morris (2001) showed that increasing the surface friction without increasing the softness of the floor did not increase walking speed, although gait was altered. This indicates that the extra compressibility of Animat contributes to greater walking speed. In Experiment 3, we examined the effects of the degree of compressibility of the floors independent of the degree of roughness of the surface. We kept surface roughness constant by using the same thin, high-friction surface. We altered the degree of compressibility by maintaining the same surface material but placing this over underlays of different degrees of softness. However, we did not find a direct relationship between aspects of locomotion and degree of compressibility.
Positive effects on locomotion were most obvious when the most highly compressible material, PastureMat, was placed under the high-friction material. This reduced the time and number of strides required to traverse the runway. An increase in speed was most apparent when cows were turning the corner, although there was no change in the frequency of slipping. With Animats, the least compressible of the 3, the effects on overall walking speed failed to reach significance, although the time needed to turn the corner was reduced. Although the PastureMats were much more compressible than the Animats, the magnitude of difference in their effects on locomotion was small (especially when comparing the results of Experiments 1 and 3). These small differences indicated that the degree of compressibility provided by Animats may be sufficient and there is little advantage in making walking surfaces much softer. Placing felt under the high-friction material, which resulted in a degree of compressibility between that of PastureMats and that of Animats, had no effect on overall walking speed, and in fact tended to increase the time cows needed to start walking and turn the corner. We cannot explain this finding, but it reinforces the point that standardized engineering measures of the physical properties of flooring may not predict the effects on the behavior of cows.
| CONCLUSIONS |
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| ACKNOWLEDGEMENTS |
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Received for publication October 11, 2005. Accepted for publication February 23, 2006.
| REFERENCES |
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