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Departamento de Tecnología de Alimentos Instituto Nacional de Investigación y Tecnología Agraria y Alimentaria (INIA) Madrid, 28040 Spain
1 Corresponding author: nunez{at}inia.es
| ABSTRACT |
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Key Words: high pressure bacteriocin cheese proteolysis
| INTRODUCTION |
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Lactic acid bacteria (LAB) contribute to cheese ripening through the production of metabolites that influence cheese texture and sensory characteristics. They are also an important source of enzymes such as proteinases, peptidases, AA catabolic enzymes, and esterases, which transform milk constituents retained in the curd into low molecular weight compounds (Fox et al., 1996). Lysis of starter cells will favor the access of intracellular enzymes of LAB to their substrates and presumably will accelerate cheese ripening.
To enhance the lysis of LAB during cheese manufacture and early ripening, bacteriocin-producing (BP) adjunct cultures may be added to milk. Strains of BP-LAB used by different groups have been mostly lactococci, although enterococci were also investigated for this purpose. Lactococcus lactis ssp. lactis DPC3286, a producer of lactococcins A, B, and M, increased the concentration of free AA (FAA) and reduced bitterness scores when used as an adjunct culture in Cheddar cheese manufacture (Morgan et al., 1997). Enterococcus faecalis INIA 4, a producer of AS-48 enterocin, accelerated cell lysis, cheese proteolysis, and flavor development when added to milk as an adjunct culture in the manufacture of Hispánico cheese (Garde et al., 1997). Nonprotein and amino nitrogen levels were increased in a semihard cheese when a lacticin 3147-producing L. lactis strain was used as a starter culture (Martínez-Cuesta et al., 2001). Addition of L. lactis ssp. lactis INIA 415, a producer of nisin Z and lacticin 481, increased the release of aminopeptidase activity, rate of proteolysis, and amount of FAA in Hispánico cheese made from milk inoculated with L. lactis ssp. lactis INIA 415-2, a spontaneous bacteriocin-nonproducing (BNP) mutant, and a Streptococcus thermophilus culture (Ávila et al., 2005).
Another method used to accelerate the lysis of starter cells and subsequent cheese ripening is high-pressure (HP) treatment of the cheese. The permeability of the lactococcal cell membrane is increased by HP treatment (Malone et al., 2002), favoring the release of intracellular material such as peptidases to the cheese matrix (Trujillo et al., 2000). On the other hand, HP treatment may induce conformational changes in the casein structure, making the protein more susceptible to the action of proteases (Kunugi, 1993). A faster
s1-casein degradation and an increase in pH 4.6-soluble nitrogen and FAA were reported for Cheddar cheese treated at 50 MPa for 72 h at 25°C (OReilly et al., 2000). Treatment of Garrotxa goat milk cheese at 400 MPa for 5 min at 14°C increased the FAA (Saldo et al., 2002). A higher FAA content was reported for ewe milk cheese treated at 300 MPa for 10 min at 12°C than for untreated control cheese and for cheeses treated at 400 or 500 MPa (Juan et al., 2004).
Hispánico cheese is a semihard Spanish variety made from a mixture of cow and ewe milks. It stands as a representative of the varieties made from a mixture of milks from more than one species, which account for more than 50% of the cheese produced in Spain. In the present work, HP treatment of Hispánico cheese after ripening for 15 d, by itself or in combination with a BP adjunct culture added to the milk, was investigated with the aim of accelerating the ripening process. The effects on the proteolysis, texture, and taste of Hispánico during cheese ripening are reported herein.
| MATERIALS AND METHODS |
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Cheese Manufacture
Hispánico cheese was manufactured in duplicate experiments on different days from a mixture of pasteurized cow (80%) and ewe (20%) milk. Each experiment was conducted in two 100-L vats. Concentrations of lactic cultures were chosen following laboratory-scale cheese-making trials. Lactic cultures for vat 1 (BNP cheeses) were 1% BNP culture and 2% S. thermophilus culture. Lactic cultures for vat 2 (BP cheeses) were 0.5% BNP culture, 0.5% BP culture, and 2% S. thermophilus culture. Rennet (6 mL of Maxiren, 1:15,000 strength; Gist Brocades, Delft, The Netherlands) was added to the milk 60 min after lactic culture inoculation. After the milk had coagulated at 33°C for 40 min, the curds were cut into 6- to 8-mm cubes and scalded at 37°C for 15 min. The whey was drained off and the curds were distributed into cylindrical moulds. Six cheeses, approximately 2 kg in weight, were obtained from each vat. The cheeses were pressed overnight at 20°C and 1.5 kg/cm2 pressure, salted for 24 h at 12°C in 160 g of NaCl/L of brine, and ripened at 12°C and 85% relative humidity for 50 d. Cheeses were coated on d 7 with 2 layers of pimaricine-containing polyvinyl acetate.
HP Treatment
After 15 d of ripening, 3 cheeses from each vat (BNP-HP and BP-HP cheeses) were vacuum-packaged in CN300 bags (Cryovac Grace S.A., Barcelona, Spain) and pressurized at 400 MPa for 5 min at an initial temperature of 10°C, by means of a 100-L capacity discontinuous isostatic press at NC Hyperbaric (Burgos, Spain). Come-up time to reach 400 MPa was 5.9 min, and depressurization time was 1.8 min. The temperature of the water used as a pressure-transmitting fluid did not exceed 14°C during the process. After treatment, the BNP-HP and BP-HP cheeses were unpacked and followed ripening until d 50. The other 3 cheeses from each vat, which were not pressurized (NHP cheeses), were not vacuum-packaged.
Microbiological Analysis
Viable counts of LAB were determined in duplicate on plate count agar (Liofilchem, Roseto, Italy) with 0.1% skim milk (Biolife) added, using a DS Plus Spiral plater (Interscience, Saint-Nom-La-Bretèche, France). Previous trials had shown that lactococci were the only colony formers on plates incubated aerobically for 24 h at 30°C, and that thermophilic streptococci were the only colony formers on plates incubated aerobically for 24 h at 40°C. Bacteriocin-producing lactococci were determined on the surface of double-layer APT agar plates (Biolife), with the lower layer inoculated with 0.1% of a 16-h culture of Lactobacillus buchneri St2A as the indicator microorganism; colonies forming a zone of growth inhibition in the lower layer were considered to be L. lactis ssp. lactis INIA 415.
Bacteriocin Activity
For the determination of bacteriocin activity, cheese samples held at 40°C were thawed and 5-g amounts were homogenized in a Stomacher 400 (Seward Laboratory, London, England) with 10 mL of sterile 0.02 N HCl at 50°C. Homogenates were centrifuged (12,000 x g, 20 min, 4°C) and the pH of fat-free supernatants was adjusted to pH 6 with 1 N NaOH. A 30-µL volume of each supernatant was placed in triplicate into 5-mm-diameter wells made in plates of APT agar inoculated with 0.1% of a 16-h culture of Lb. buchneri St2A as the indicator microorganism. After incubation at 30°C for 48 h, the diameter of the zone of growth inhibition was measured and bacteriocin activity was expressed in millimeters.
Aminopeptidase Activity
Aminopeptidase activity released into the cheese was measured in duplicate samples on an extract obtained by homogenizing 10 g of cheese with 20 mL of 10 mM sodium phosphate buffer, pH 7, at 20°C for 3 min in a Stomacher 400 instrument, followed by centrifuging (10,000 x g, 15 min, 4°C) and filtering through Whatman No. 2 filter paper. Lysine p-nitroanilide and Leu-p-nitroanilide were used as substrates. One activity unit corresponds to the activity of enzyme (s) producing 1 nmol of p-nitroaniline per minute per gram of cheese.
Chemical Determinations
Cheese pH was measured in duplicate by means of a Crison pH meter (model GPL 22; Crison Instruments, Barcelona, Spain) using a Crison penetration electrode (model 52-3,2). Dry matter was determined after drying to constant weight in a vacuum oven at 100°C.
Residual caseins were determined by capillary electrophoresis using a Beckman P/ACE System 2100 (Beckman Instruments España, Madrid, Spain) controlled by a System Gold Software data system, as previously described (Garde et al., 2002). Residual caseins in cheese were expressed as percentages of the total amount of the respective casein initially present in milk, taking into account the weights of the milk and cheese sampled (Garde et al., 2002).
Cheese overall proteolysis was determined on duplicate samples by the o-phthaldialdehyde (OPA) test, based on the reaction of released
-amino groups with this compound and with ß-mercaptoethanol to form an adduct that absorbs strongly at 340 nm (Church et al., 1983).
Hydrophilic and hydrophobic peptides in the water-soluble fraction of cheese were determined on duplicate samples by reversed-phase HPLC using a Beckman System Gold chromatograph (Beckman Instruments España) equipped with a diode array detector module 168, with detection wavelength at 214 nm, as previously described (Lau et al., 1991; Gómez et al., 1997). Peaks with retention times from 8.5 to 14.6 min were considered to correspond to hydrophilic peptides, and those with retention times from 14.6 to 20.5 min to hydrophobic peptides. Results were expressed as units of chromatogram area per milligram of cheese DM.
Free AA were extracted from duplicate samples of cheese (Krause et al., 1995) and individual AA were determined by reversed-phase HPLC using a Beckman System Gold chromatograph, after derivatization with 6-aminoquinolyl-N-hydroxysuccinimidyl carbamate. Results are expressed as milligrams per kilogram of cheese DM.
Textural Determinations
Fracturability (breaking force, expressed in newtons), hardness (work after 75% compression, expressed in joules), and elasticity (apparent elastic module, expressed in newtons per square millimeter) were calculated from the compression curves (6 determinations per cheese) obtained using an Instron Compression Tester 4301 (Instron, High Wycombe, Bucks, UK) as previously described (Gaya et al., 1990).
Sensory Evaluation
Eleven trained panelists evaluated the cheeses at 15, 25, and 50 d of ripening for quality (overall acceptance) and intensity (overall intensity) of taste on a 0- to 10-point scale, using a horizontal line anchored in the middle and at both ends. Taste was defined as the sensation felt by the taste buds. Cheese samples were held for 3 h at 20 to 22°C prior to sensorial evaluation. After removing the rind, cheeses were cut in representative triangular slices (15 to 20 g). Slices of 4 cheeses per session (one HP cheese and one NHP cheese from each of the 2 vats manufactured on the same day) coded with random 3-digit numbers, were randomly presented to panelists. Bread and water were used as rinsing agents between cheeses. Panelists were asked to assign a score on a 0- to 6-point scale, using a horizontal line anchored in the middle and at both ends, to the intensity of the following taste attributes: "sour," "bitter," "sweet," "salty," and "umami."
Statistical Analysis
Statistical treatment of data was performed by means of SPSS for Windows 8.0 (SPSS Inc., Chicago, IL). Multifactor ANOVA were carried out, considering composition of the mesophilic culture, HP treatment, and cheese age as main effects. Additionally, variable means for the 4 types of cheese (BNP-NHP, BNP-HP, BP-NHP, BP-HP) at 15, 25, and 50 d of ripening were compared using Tukeys test. Principal components analysis using Varimax rotation with Kaiser normalization was carried out on highly correlated (|r | > 0.6) proteolysis variables, taste attributes, and pH using the same program.
| RESULTS AND DISCUSSION |
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Bacteriocin-producing LAB accounted for 25% of mesophilic LAB in BP-NHP cheese on d 1 and for 35% on d 15 (Table 2
). High-pressure treatment lowered BP-LAB counts by 1.2 log units on d 15 (Table 2
), equivalent to a 94% reduction, similar to that found for mesophilic LAB counts.
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Cheese pH and DM
Cheese pH was significantly (P < 0.05) influenced by the addition of BP culture, HP treatment, and ripening time (Table 3
). It declined until d 15 and increased afterward. Bacteriocin-producing cheeses showed 0.2 units lower pH values than BNP cheeses from d 7 onward, which might be related to their higher counts of lactococci. High-pressure treatment resulted in pH increases of 0.1 units in both BNP and BP cheeses with respect to untreated cheeses on d 15, but those differences were reversible and were no longer found on d 25. The instantaneous pH increase after HP treatment has been related to the release of colloidal calcium phosphate into the aqueous phase of the cheese (Messens et al., 1998).
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Release of Intracellular Enzymes
Addition of BP culture significantly (P < 0.05) increased the release of aminopeptidase activity into the cheese matrix (Table 4
). Thus, activity values with Leu-p-nitroanilide as substrate in BP-NHP cheese were 2.5-fold those of BNP-NHP cheese on d 1, 6.5-fold on d 7, and 6.1-fold on d 50. The increase in aminopeptidase activity agrees with previous reports (Garde et al., 1997; Morgan et al., 1997; Martínez-Cuesta et al., 2001).
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Proteolysis
As determined by the OPA test, which detects released
-amino groups, cheese proteolysis increased significantly (P < 0.05) with the addition of BP culture and with cheese age (Table 4
). Proteolysis of the BP-NHP cheese was 1.7-fold that of the BNP-NHP cheese on d 7, and 2.3-fold that on d 50. The enhancement of cheese proteolysis was associated with lower levels of thermophilic LAB (Table 1
) and higher aminopeptidase activity (Table 4
). These results confirm that early death of LAB in the presence of bacteriocins favors the release of intracellular peptidases and cheese proteolysis (Garde et al., 1997; Martínez-Cuesta et al., 2001; Ávila et al., 2005).
Proteolysis was higher in BNP-HP cheese than in BNP-NHP cheese on d 25 and 50, but was lower in BP-HP cheese than in BP-NHP cheese (Table 4
). High pressure may activate or inactivate enzymes (Malone et al., 2003), favor the release of intracellular enzymes after lysis of LAB cells (Trujillo et al., 2000), and induce conformational changes in the casein structure, making the protein more susceptible to the action of proteases (Kunugi, 1993). In the present work, peptidases were inactivated by HP, as shown by the comparison of their values in 15-d-old cheeses before and after HP treatment (Table 4
). On the other hand, the enhancement of aminopeptidase release from starter cells by HP treatment was not evident from the data, although it could have been masked by enzyme inactivation caused by the HP treatment. Thus, conformational changes in the structure of caseins and peptides making these substrates more susceptible to the action of enzymes might explain the higher proteolysis values recorded in BNP-HP cheese than in BNP-NHP cheese on d 25 and 50 (Table 4
). In BP-HP cheese, the inactivation of aminopeptidases by HP might have prevailed against the higher susceptibility of substrates to enzymes, resulting in lower proteolysis values than those of BP-NHP cheese (Table 4
). Treatment of Cheddar cheese at 100 to 400 MPa for 20 min at 25°C had no apparent effect on pH 4.6-soluble nitrogen values (OReilly et al., 2002). Higher pH 4.6-soluble nitrogen values were reported for ewe milk cheese treated at 400 MPa for 10 min at 12°C on d 15 than for untreated cheese (Juan et al., 2004).
Caseins
Residual
s-casein declined considerably during ripening in all cheeses (Table 5
), from 75 to 78% on d 1 to 2 to 6% on d 50, whereas ß-casein was degraded to a lesser extent, with 94 to 96% intact casein on d 1 and 41 to 56% on d 50. Levels of
s- and ß-casein were significantly (P < 0.05) lower in BNP cheeses than in BP cheeses from d 15 onward. The faster casein breakdown in BNP cheeses may be ascribed to its higher counts of thermophilic LAB. A similar finding was recorded for a semihard cheese variety, in which a more extensive caseinolysis took place when S. thermophilus was added as an adjunct culture together with the mesophilic starter (Gómez et al., 1998). Moreover, the higher pH values of BNP cheeses compared with BP cheeses from d 15 onward (Table 3
) might have favored the activity of some proteolytic enzymes during ripening.
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s-casein was lower in Garrotxa cheese treated at 400 MPa for 15 min at 14°C than in untreated cheese, a decrease that was explained by a reduction in residual coagulant activity (Saldo et al., 2002). In Cheddar cheese, the
s-casein breakdown was increased by treatment at 100 MPa for 70 h at 25°C, but decreased when cheese was treated at 350 or 400 MPa (OReilly et al., 2003). On the other hand, the ß-casein breakdown was enhanced in Cheddar cheese treated at 200 to 400 MPa for 20 min at 25°C (OReilly et al., 2002). The proteolytic activity of plasmin and chymosin did not vary in Cheddar cheese treated at 400 MPa for 60 min at 8 or 20°C (Huppertz et al., 2004). Taking these facts into account, the increased caseinolysis recorded in the present work for HP-treated cheeses might be due to conformational changes in the structure of caseins induced by the treatment, making the proteins more susceptible to the action of plasmin, chymosin, and microbial proteinases.
Peptides
Levels of hydrophobic and hydrophilic peptides were higher in BP cheeses than in BNP cheeses throughout the ripening period, with a higher ratio of hydrophobic peptides to hydrophilic peptides in BNP cheeses than in BP cheeses (Table 6
). The level of hydrophilic peptides almost doubled in BP cheeses from d 15 to d 50, with a much lower increase in hydrophobic peptides, resulting in their low peptide ratio. A decrease in peptide ratios in cheeses made with BP cultures has previously been reported (Ávila et al., 2005). Quantification of individual peptides present in cheese to ascertain their contribution to cheese bitterness is toilsome. For this reason the association of some chemical indexes to cheese bitterness was previously investigated, and it was concluded that the ratio of hydrophobic peptides to hydrophilic peptides is directly related to cheese bitterness (Lau et al., 1991; Gómez et al., 1997). On this basis, the lower peptide ratio found for BP cheeses might be beneficial for their flavor quality.
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Free Amino Acids
Total FAA were significantly (P < 0.05) increased by the addition of BP cultures to milk and by ripening time. The levels in BP-NHP cheese were 1.9-, 2.8-, and 2.7-fold the respective values in BNP-NHP cheese on d 15, 25, and 50 (Table 6
). Higher levels of FAA in cheeses made with a BP culture have previously been reported (Morgan et al., 1997; Ávila et al., 2005). The higher levels of FAA in BP-NHP cheese can be explained by a more rapid breakdown of the peptides originating from casein when intracellular peptidases are released into the cheese matrix (Morgan et al., 1997).
Total FAA were higher in HP cheeses than in the respective NHP cheeses after treatment on d 15 (Table 6
). From d 25 onward, BNP-HP cheese showed higher total FAA contents than BNP-NHP cheese, but total FAA contents were lower in BP-HP cheese than in BP-NHP cheese (Table 6
). After 50 d, more than 2-fold increases of individual FAA were recorded for Tyr, Ser, and Val in BNP-HP cheese compared with BNP-NHP cheese (Figure 1
). In Cheddar cheese treated at different pressures, levels of FAA decreased as pressures increased above 50 MPa, a result that was related to peptidase inactivation (OReilly et al., 2003). Similarly, FFA evolved at lower rates in 30-d-old Cheddar cheese treated at 400, 500, or 800 MPa than in control cheese (Wick et al., 2004). Garrotxa cheese treated at 400 MPa for 5 min at 14°C min showed higher levels of total FAA than untreated cheese, but lower contents of Asp, Cys, and His (Saldo et al., 2002). Higher FAA contents were found in 1-d-old ewe milk cheese treated at 300 MPa for 10 min at 12°C than in untreated cheese or in cheeses treated at 400 or 500 MPa, and these were related to a higher aminopeptidase activity (Juan et al., 2004). In the present work, aminopeptidases were inactivated by HP treatment (Table 4
). Thus, conformational changes in the structure of peptides caused by HP, making substrates more susceptible to the action of peptidases, would be a possible explanation for the enhanced formation of FAA in BNP-HP cheese throughout ripening. On the other hand, inactivation of peptidases by HP treatment in BP-HP cheese on d 15 most probably prevailed against the higher susceptibility of substrates to enzymes, resulting in lower total FAA contents in BP-HP cheese than in BP-NHP cheese from d 25 onward.
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s-casein plays a crucial role in the stability of the cheese protein network (Creamer and Olson, 1982), and caseins were degraded less in BP cheese than in BNP cheese (Table 5
s-casein in Hispá nico cheese and softer cheese texture has previously been recorded (Ávila et al., 2005).
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Sensory Evaluation
Taste quality was not significantly influenced by BP culture addition, HP treatment, or cheese age (Table 8
). However, taste intensity scores increased significantly (P < 0.05) with BP culture addition and cheese age, most probably because of the increase in the levels of short-chain peptides and FAA.
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A principal components analysis was carried out to correlate pH and proteolysis variables with taste intensity and taste descriptors (Figure 2
). Principal component (PC) 1 explained 49.1% of the variance and could be defined as a "degree of ripening" factor. It correlated positively with proteolysis (OPA test), total FAA, hydrophilic peptides, taste intensity, and the taste descriptor "umami," and negatively with the ratio of hydrophobic peptides to hydrophilic peptides. Principal component 2 explained 27.5% of the variance and could be defined as a "bacteriocin" factor. It correlated positively with residual ß- and
s-caseins, hydrophobic peptides, and the taste descriptor "sour," and negatively with pH and the taste descriptor "sweet." A third component, PC3, accounted for only 6.6% of the variance and was not correlated with cheese sensory characteristics. Plotting of cheeses at different stages of ripening in the 2-dimensional coordinate system defined by PC1 and PC2 (Figure 3
) shows that BP cheeses always exhibited a higher degree of ripening at a certain age than did the respective BNP cheeses. One can also see that the degree of ripening increased with age within both BP cheeses and BNP cheeses.
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| CONCLUSIONS |
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| ACKNOWLEDGEMENTS |
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Received for publication November 18, 2005. Accepted for publication March 24, 2006.
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