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Department of Food Science and Technology, Sejong University, Seoul 143-747, Korea
1 Corresponding author: kwakhs{at}sejong.ac.kr
| ABSTRACT |
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Key Words: cholesterol-reduced butter crosslinked ß-cyclodextrin evening primrose oil phytosterols
| INTRODUCTION |
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Previously, several studies have indicated that the cholesterol in food, including that in milk, yogurt, cream, and cheese, can be reduced effectively by ß-cyclodextrin (ß-CD; Oakenfull and Sidhu, 1991; Kwak et al., 2002; Shim et al., 2003; Hwang et al., 2005; Kim et al., 2005; Kwak et al., 2005; Lee et al., 2006). Because ß-CD is nontoxic, edible, nonhygroscopic, and chemically stable (Nagamoto, 1985), it has positive attributes when used for cholesterol removal from foods. Although using powdered ß-CD allows for about 90% cholesterol removal, it may not be adequate for separating cholesterol from food systems and for ß-CD reuse. Moreover, because of the high cost of ß-CD and other operating expenses, ß-CD is nearly impossible to apply to related manufacturing processes.
Crosslinking is a commonly used derivatization technique for manipulating starch functionality. Epichlorohydrin and adipic anhydride have been used extensively to produce crosslinked starches, in which inter-or intramolecular mono- and diethers are formed with hydroxyl groups of starch (Hamerstrand et al., 1959). The ability of crosslinked ß-CD to remove cholesterol was found in several studies (Kim et al., 2004; Han et al., 2005; Kim et al., 2005), and ß-CD also showed efficient cholesterol removal after recycling. Therefore, the manufacture of cholesterol-reduced butter could become practical by using crosslinked ß-CD.
In addition to cholesterol removal, phytosterols and evening primrose oil (EPO) have recently gained considerable attention as nutraceuticals for their blood cholesterollowering efficacy (Ling and Jones, 1995; Leeson and Flöter, 2002). This interest has now been translated into a range of health-promoting functional products, such as vegetable oilbased table spreads. Typically, the content of sterols is between 6 and 10% to provide sufficient daily intake for the blood cholesterollowering effect (Lesson and Flöter, 2002). The plasma cholesterollowering effect of a margarine containing phytosterol esters that were re-esterified with unsaturated fatty acids has been confirmed in humans (Weststrate and Meijer, 1998).
Most organizations concerned with cardiovascular health have recommended substantial increases in polyunsaturated fatty acid (PUFA) intake and decreases in saturated fat intake (Grundy et al., 1982; Expert Panel on Detection, 2001). This sustained campaign has led to large increases in PUFA intake in some countries, such as the United States, and such increases may in part be responsible for the recent decline in coronary disease mortality (Horrobin and Manku, 1983).
Among the PUFA, evening primrose (Oenothera spp., particularly Oenothera biennis) is of special interest because its seed contains an oil characterized by a high content of
-linolenic acid (GLA, all cis-6,9,12-octadeca-trienoic acid; Hudson, 1984). Despite numerous demonstrations of the cholesterol-lowering properties of PUFA such as GLA, the precise mechanism is still not fully understood (Sugano et al., 1986; Ihara-Watanabe et al., 1999). Large amounts of PUFA are required to produce a substantial and meaningful reduction in plasma cholesterol.
As another cholesterol-lowering compound, phytosterols (i.e., plant sterols) are natural components of the human diet that are structurally related to cholesterol (Hepburn et al., 1999). They are minor constituents present in the unsaponifiable fraction of edible vegetable oils, and the most important dietary sources are from vegetable oils in margarine. In nature, the most common phytosterols are the 4-desmethylsterols, namely, ß-sitosterol, campesterol, and stigmasterol, and they occur in the FFA, sugar moieties, or phenolic acids (Hepburn et al., 1999). In Northern European countries, phytosterol intake from normal food sources has been estimated to be about 200 mg/d (Morton et al., 1995).
Based on this information, we assumed that the addition of EPO and phytosterols could enhance the cholesterol-lowering effect of cholesterol-reduced butter. This study was designed to develop a cholesterol-reduced butter with added EPO and phytosterols, and to examine the effects of EPO and phytosterol addition on the chemical and sensory properties of the butter.
| MATERIALS AND METHODS |
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-cholestane were purchased from Sigma Chemical Co. (St. Louis, MO), and all solvents were of gas-chromatographic grade.
Preparation of Crosslinked ß-CD
A 100-g sample of ß-CD was dissolved in 80 mL of distilled water and placed in a stirrer at room temperature with constant agitation for 2 h. Adipic acid (2 g) was then incorporated into the ß-CD solution and the pH was adjusted to pH 10 with 1 N NaOH. The ß-CD solution was stirred at room temperature for 90 min and then readjusted to pH 5 with acetic acid. ß-Cyclodextrin was recovered by filtering with Whatman No. 2 filter paper and washing 3 times with 150 mL of distilled water. The product was dried at 60°C in a Lab-Line mechanical convection oven (O-Sung Scientific Co., Seoul, Korea) for 20 h and passed through a 100-mesh sieve (Han et al., 2005).
Treatment of Cream
Bulk pasteurized cream (15 kg) was stirred with 10% crosslinked ß-CD at 1,400 rpm with a blender (Tops, Misung Co., Seoul, Korea) in a temperature-controlled water bath at 40°C for 30 min. The cream was then centrifuged at 166 x g for ß-CD removal. All treatments were run in triplicate.
Manufacture of Butter
Three different experimental butters were manufactured: 1) control, made with cream not treated with ß-CD and to which no EPO and phytosterols were added; 2) treatment (Trt) A, made with cream treated with 10% crosslinked ß-CD (wt/wt) to which no EPO and phytosterols were added; and 3) Trt B, made with cream treated with 10% crosslinked ß-CD to which 5% phytosterols and 3% EPO were added. Phytosterols were dissolved in the EPO at a warm temperature (
50°C).
The treated cream was stored overnight in a refrigerator as an initial sample (0 d). The cream was kept at 13 to 14°C and churned using a mechanical butter churn (Manvelb A20; Elecrem, Navnes, France) until butter granules were visible. The buttermilk was drained off and the butter was washed in 10°C tap water. Salt (1%) was then added and the butter was molded. After manufacture, the molded butter was weighed and placed in suitable containers to study the chemical, rheological, and sensory changes. Butter making was carried out in triplicate on different days using different batches of ß-CDtreated creams.
Extraction and Determination of Cholesterol
For the extraction of cholesterol, 1 g of butter sample was placed in a screw-capped glass tube (15 x 180 mm), and 1 mL of 5
-cholestane (1 mg/mL) was added as an internal standard. The sample was saponified at 60°C for 30 min with 5 mL of 2 M ethanolic potassium hydroxide solution (Adams et al., 1986). After cooling to room temperature, the cholesterol was extracted with 5 mL of hexane (Adams et al., 1986). The process was repeated 4 times. The hexane layers were transferred to a round-bottomed flask and dried under vacuum. The extract was redissolved in 1 mL of hexane and stored at 20°C until analysis.
Total cholesterol was determined on a fused-silica capillary column (HP-5, 30 m x 0.32 mm i.d. x 0.25 µm thickness; Hewlett-Packard, Palo Alto, CA) using a Hewlett-Packard 5890A gas chromatograph equipped with a flame ionization detector. The injector and detector temperatures were 270 and 300°C, respectively. The oven temperatures were programmed from 200 to 300°C at 10°C/min and held for 20 min. Nitrogen was used as a carrier gas at a flow rate of 2 mL, with a split ratio of 1:50. Quantitation of cholesterol was done by comparing the peak areas with the response of an internal standard.
The percentage of cholesterol reduction was calculated as follows: cholesterol reduction (%) = 100 (amount of cholesterol in ß-CDtreated butter x 100/ amount of cholesterol in the control). Cholesterol determination for the control was averaged with each batch of treatments.
Analysis of Chemical Composition
Butter was analyzed for moisture and fat using AOAC methods (AOAC, 1990). Butter yield was determined as (weight of butter x 100)/weight of cream.
Color Measurement
Samples containing phytosterols and EPO were measured at 4°C. A colorimeter (Minolta CT-310; Konica Minolta Sensing, Inc., Osaka, Japan) was used for color measurement. Hunter "L" values (100 = perfect white; 0 = black) for lightness, and "a" (+ = redness; = greenness) and "b" values (+ = yellowness, = blueness) for chromaticities were measured. Each product was analyzed in 5 replicates.
Thiobarbituric Acid Test
Oxidation products were analyzed spectrophotometrically using the thiobarbituric acid (TBA) test (Hegenauer et al., 1979). The TBA reagent was prepared immediately before use by mixing equal volumes of freshly prepared 0.025 M TBA, which was neutralized with 1 N NaOH solution and 2 M H3PO42 M citric acid. Reactions for the TBA test were started by placing 1 g of butter sample into a glass centrifuge tube and mixing thoroughly with 2.5 mL of TBA reagent. The mixture was heated immediately in a boiling water bath for exactly 10 min and cooled on ice. Ten milliliters of cyclohexanone and 1 mL of 4 M ammonium sulfate were added and centrifuged at 2,490 x g for 5 min at room temperature. The orange-red cyclohexanone supernatant was decanted and its absorbance was measured spectrometrically at 532 nm in a 1-cm light path. All treatments were run in triplicate.
Rheological Analysis
Cylindrical samples (2 cm diameter x 4.5 cm height) were cut, and forcedistance curves were obtained using a Sun Rheometer (CR-200D; Sun Scientific Co., Ltd., Tokyo, Japan) with a cross-head speed of 50 mm/min and a chart speed of 100 mm/min. From these curves, the basic characteristics of the texture profile were determined, including hardness, elasticity, cohesiveness, gumminess, and chewiness. The point of highest force during the first compression was the hardness. The extent to which the sample returned to its shape between the first and second compressions was the elasticity. The ratio of the area under the second compression curve was the cohesiveness. Gumminess and chewiness were calculated as hardness x cohesiveness and gumminess x elasticity, respectively.
Sensory Analysis
For the sensory analysis, 10 trained panels evaluated the randomly coded butter. Texture, color, rancidity, acidity, and greasiness were evaluated on a 5-point scale (1 = very weak, 3 = moderate, 5 = very strong). Overall preference was scored on a 5-point scale (1 = like extremely, 3 = neither like nor dislike, 5 = dislike extremely). A randomized, balanced complete block design was used (Cochran and Cox, 1957), which resulted in 2 replications for all samples.
Microscopic Observation
For visualization of the morphological characterization of the extruded product, the butter sample was observed at 400x magnification using a photomicroscope.
Statistical Analysis
Data from determination of the optimum conditions were analyzed by one-way ANOVA (SAS Institute, 1985). The significance of the results was analyzed by the least significant differences test. A difference of P <0.05 was considered to be significant.
| RESULTS AND DISCUSSION |
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90%), it appears to be ineffective for separation of cholesterol or ß-CD from a food system. To overcome these problems, immobilization of ß-CD on a solid support and crosslinking were attempted in our laboratory. Using immobilized ß-CD, the highest cholesterol removal rate was at most 40 to 50% in milk (Kwak et al., 2004), whereas with ß-CD crosslinked by epicholorohydrin, the cholesterol removal rate was in the range of 79.4 to 83.3% and the recycling rate reached more than 90% throughout, with 7 repeated uses (Kim et al., 2004). The cholesterol removal rate increased to greater than 90% when using crosslinked ß-CD made with adipic acid, with 8 reuses (Han et al., 2005).
The moisture content was the highest in Trt B (19.0%), and the control butter showed a significantly lower moisture content compared with the others (Table 1
). No differences were found in the other chemical components except protein. These results indicated that both the crosslinked ß-CD treatment and the addition of phytosterols and EPO did not significantly affect the chemical composition of the butter.
Color
The color change of the experimental butter is shown in Table 2
. There was a significant difference in the "L" values between the control and experimental samples, with the experimental samples being whiter than the control. The "a" value of the control was significantly different from those in the control. The control butter showed more greenness, and Trt B, which was treated with ß-CD and had EPO and phytosterols added, resulted in a more yellowish color.
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These results are in accordance with other similar studies (Hwang et al., 2005; Jung et al., 2005). In their experiments, the increase in TBA absorbance was proportional to the storage period and the amount of EPO added.
Rheological Characteristics
The effects of adding EPO and phytosterols and treatment with ß-CD on the rheological properties of cholesterol-reduced butter are shown in Table 3
. The hardness, elasticity, and cohesiveness values were significantly higher in Trt A than in the control. When the rheological properties of the control were compared with Trt B, no difference was found in any of the properties except elasticity.
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Sensory Evaluation
The sensory attributes of butter with EPO and phytosterols added are shown in Table 4
. Across all the sensory properties, no significant difference was found between the control and Trt A (P < 0.05). However, a significant difference was shown between the control and Trt B. This result indicated that the ß-CD treatment may not have resulted in a change in sensory properties, whereas fortification with EPO and phytosterols in addition to ß-CD treatment may have induced major impairments in most sensory aspects of the butter. In particular, the rancidity and overall acceptability scores changed dramatically when EPO and phytosterols were added. Apparently, these differences were attributable not to the ß-CD treatment but to the addition of EPO and phytosterols. In addition, the high value for spreadability was attributable to the lower viscosity of the EPO and phytosterols at room temperature.
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The high, significant scores for rancidity and overall acceptability in butter treated with ß-CD with added EPO and phytosterols probably resulted from the EPO itself or was derived from the oxidation of fat. Interestingly, there was no difference in texture scores between the experimental butter and the control, and the color was even more yellowish in the EPO-added group, which may be more preferred by consumers.
In another study examining the effect of EPO addition on the sensory properties of yogurt (Lee et al., 2005), the properties most affected were rancidity and off-taste, in accordance with the present study. With the addition of EPO, the most profound change was found in the sensory properties, especially with higher amounts of EPO (3 and 5%). Most of the sensory properties were highly impaired with a higher amount of EPO, and the difference was significant in every ripening period (P < 0.05). This may have been due mainly to the EPO itself or to the susceptibility of EPO to lipid oxidation in milk fat. Even though the addition of EPO showed a profoundly adverse effect, a low amount of EPO, for example, a 1% addition, did not result in significant differences in most sensory characteristics. Therefore, the present study showed the possibility of adding EPO to butter.
With the addition of phytosterol esters, the most profound change was found in the rancidity score. The rancidity and off-flavor scores increased dramatically with the addition of phytosterol esters, and the difference was significant (P < 0.05). This may have been due mainly to the phytosterol esters being susceptible to lipid oxidation. Even though the addition of phytosterol esters had a profoundly adverse effect on rancidity and off-flavor, a low amount of phytosterol esters, for example, a 4% addition, did not result in significant differences in most of the sensory characteristics, even in rancidity and off-flavor. Therefore, this study showed the possibility of adding phytosterol esters to cholesterol-reduced butter.
Microscopic Observation
The microstructure of the 3 samples was observed using photomicroscopy (Figure 2
). No distinguishable differences were found among the 3 different butters. In all samples, a smooth texture and fine, uniform crystalline structure were observed. In the Trt B butter, large clumps of crystals characterizing EPO or phytosterols were observed. Birefringence, which is indicative of the presence of crystalline fat, was seen in the Trt B butter and was practically nonexistent in the control butter.
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Butter is a water-in-oil type emulsion containing about 80% milk fat, 16% emulsified water, 2% salt, and 2% protein. The fat phase in butter comprises various triglycerides with melting points ranging from 40 to +40°C. In this temperature range, fat exists partly in a crystalline state. The degree of crystallinity depends on the concentrations of different triglycerides present. Interactions among fat crystals lead to the formation of a 3-dimensional network structure and provide consistency to the product. Thus, the microstructure of butter is dependent on its chemical composition, and the nature of the microstructure in turn affects its rheological properties such as spreadability, hardness, mouthfeel, and emulsion stability (Shukla et al., 1994).
To control and manipulate the textural characteristics of butter and fat spreads, the study of a products microstructure and the relationship of the microstructure to its chemical composition and rheological properties are of vital importance. Understanding such relationships can provide useful insights into developing fat spreads with desirable functional attributes. Although the chemical composition, microstructure, and rheological properties of butter have been extensively studied in the past (Shukla et al., 1994), these studies have been limited to only one of these properties.
| CONCLUSIONS |
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| ACKNOWLEDGEMENTS |
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Received for publication December 6, 2005. Accepted for publication March 31, 2006.
| REFERENCES |
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-linolenic acid on levels and fatty acid compositions of serum and hepatic lipids, and activity and mRNA abundance of 3-hydroxy-3-methylglutaryl CoA reductase in rats. Comp. Biochem. Physiol. A 122:213220.[Medline]
-linolenic acid added butter on blood cholesterol. Asian-Austral. J. Anim. Sci. 18:16461654.
-linolenic acid as evening primrose oil in rats. Ann. Nutr. Metab. 30:289299.[Medline]
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