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1 Department of Food and Nutritional Sciences, University College Cork, Cork, Ireland
2 Sensory Science Research Centre, Department of Food Science, University of Otago, Dunedin, New Zealand
Corresponding author: Alan L. Kelly; e-mail: a.kelly{at}ucc.ie.
| ABSTRACT |
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Key Words: whey flavor sensory analysis headspace volatile analysis
Abbreviation key: PC = principal components, PCA = principal component analysis, PLSR = partial least squares regression, PTR-MS = proton transfer reaction-mass spectrometry
| INTRODUCTION |
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5.8), which can be obtained either from the manufacture of natural enzyme-produced cheeses (e.g., Cheddar, Edam), i.e., cheese whey, or from the production of (rennet) caseinates, i.e., rennet casein whey; (b) medium acid whey (pH 5.0 to 5.8), from the manufacture of some fresh acid cheeses (e.g., Danbo, queso blanco); (c) acid whey (pH < 5.0) obtained from the manufacture of fresh acid cheeses (e.g., Quarg, cottage, cream-Neufchâtel); and (d) acid casein whey, obtained from the production of acid casein by acidification of skimmed milk (Kosikowski and Mistry, 1997; Zadow, 2003). Many whey utilization strategies involve fractionation and recovery of valuable constituents, such as proteins and lactose, for further processing or production of dry ingredients such as whey protein concentrates. However, a problem with such approaches is the low total solids content (approximately 6%, wt/wt) of whey, which reduces the efficiency of processing (Ryder, 1980; Mehrens, 2004).
Another option for whey use takes advantage of its high water content to produce beverages. Fresh liquid whey, however, is associated with high transportation costs and susceptibility to deterioration during storage (Jensen and Kroger, 2000) and also with unappealing sensory characteristics (Jelen, 1992).
It is known that different cheese and casein-making procedures result in different chemical compositions of whey (Durham et al., 1997; Ji and Haque, 2003). Further differences in composition arise from activities of coagulants (Reineccius, 1994) and starter cultures (Romero, 1992) during the initial steps of cheese making, but little is known about source-related variations in the flavor and volatile composition of liquid whey.
Although most research on whey has been devoted to the improvement of processing methods, few studies have analyzed the impact of source and processing of whey on perceived flavor. In such studies, sensory evaluation, when performed, has been applied to determine which components are responsible for undesirable flavors, particularly when whey is used as a dry ingredient added to a product (e.g., Livney and Bradley, 1994) rather than to describe flavor. The majority of reports on flavor of whey have focused on the flavor chemistry of whey protein concentrates (e.g., Morr and Ha, 1991; Mills, 1993; Laye et al., 1995).
Some confusion about flavor of whey exists in the literature, because it is not always clear if it refers to whey in dry form, as an ingredient in a formula, reconstituted, or liquid (raw). Information on the flavor of liquid whey is scarce, with a single report on flavor of acid whey (McGugan et al., 1979), and a small number on a single type of cheese (Cheddar) whey (Carunchia Whetstine et al., 2003; Karagul-Yuceer et al., 2003; Tomaino et al., 2004).
Knowledge and understanding of how the flavor of liquid whey is affected by technological variables is important, because it may help (a) to develop products such as carbonated beverages, whey-based fruit drinks, dairy type (fermented and unfermented) products, and alcoholic beverages, (b) to understand the nature of chemical reactions detrimental to the flavor of whey, and (c) to allow control of the shelf life of such products. Research on sensory evaluation of liquid whey is also necessary to improve the flavor of dried whey.
The objectives of this study were: 1) to characterize the flavor of liquid whey representing a range of cheese making and casein production procedures, 2) to assess the potential of different types of whey for specific applications due to their sensory profiles, 3) to examine, using a rapid method of headspace analysis, the flavor significance of the volatile composition for that range of samples, and 4) to establish relationships between sensory characteristics and volatile composition to enable more efficient control of whey flavor.
| MATERIALS AND METHODS |
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Refrigerated samples from industrial cheese manufacturers were transported to the laboratory at ~6°C and subsequently frozen at 20°C until required. Pilot-plant samples, after being cooled from temperatures ranging from 43 to 32°C depending on specific protocols, were also frozen at 20°C until required.
Before analysis, samples were thawed at 6°C overnight; once thawed, samples were kept refrigerated (maximum 48 h) at 4 to 6°C until 1.5 h before sensory evaluation or volatile headspace analysis, when they were allowed to reach room temperature (~20°C).
Compositional Analysis
Fat and protein content and total solids of samples were determined using a Milkoscan FT120 (FOSS Ireland, Dublin, Ireland). Whey pH was determined using a digital pH meter MP120 Mettler-Toledo (Schwerzenbach, Switzerland).
Sensory Evaluation
A panel of 10 assessors, with at least 2 yr of previous experience in descriptive sensory analysis of dairy products, was trained for sensory evaluation of the samples (Standard 8586; ISO, 1993). After discussion of terms in three 2-h sessions, a list of descriptors was defined (see list in Results and Discussion section). Panel homogeneous understanding of terms was verified by AN-OVA and Kendalls coefficient of concordance of trial data (McDonnell et al., 2001). For evaluation, a 30-mL sample of each type of whey, in a 3-digitcoded glass, was presented to assessors in individual booths under controlled conditions of lighting and environment (Standard 8589; ISO, 1988) in a balanced order design (MacFie et al., 1989). Samples were assessed in duplicate on 2 separate days. On each day, 3 sessions, with a maximum of 4 samples per session were carried out. Samples were rated using 100-mm unstructured line scales. Unsalted crackers and water were given to assessors for palate cleansing between each sample, and 15-min breaks between sessions were allowed to avoid sensory fatigue. Data was collected using Compusense Five, version 4.0 (Compusense Inc., Guelph, Ontario, Canada).
Volatile Headspace Analysis by Proton Transfer Reaction-Mass Spectrometry
A nonexhaustive but reliable, sensitive, and rapid analytical procedure, proton transfer reaction-mass spectrometry (PTR-MS), was used to characterize the volatile compounds in whey samples.
Proton transfer reaction-mass spectrometry is a mass spectrometric technique based on a particular implementation of chemical ionization using proton transfer from hydronium ions (H3O+) to the volatile compounds to be detected (Lindinger et al., 1998). This technique has been described in several papers (Hansel et al., 1995; Buhr et al., 2002) and has been successfully used for food analysis, especially for the determination of flavor volatiles (Boscaini et al., 2003; Mayr et al., 2003; Pollien et al., 2003).
Mass spectra for each sample were obtained using an Ionicon Analytic (Innsbruck, Austria) PTR-MS system. The analytical procedure involved placing each sample of whey (50 mL) in a 500-mL glass flask. After standing for 1 h at room temperature (~20°C) to reach headspace equilibrium, the inlet of the PTR-MS was then connected by a polyethylene tube to the flask and the head-space sample was drawn by a vacuum pump at 20.8 mL/min. Masses were analyzed in a quadrupole mass spectrometer and detected as ion counts per second (cps) by a secondary electron multiplier (Balzers QMG421 and Balzers QC422, respectively, Balzers Instruments, Austria). The spectrometric data were collected over a range of mass to charge ratio (m/z) 20 to 170 atomic mass units (amu). Headspace samples were analyzed using a constant drift voltage of 600 V; drift pressure was set at 1.998 ± 0.005 mbar. Analysis of samples was performed in duplicate on 2 consecutive days, collecting the data through a computer interface connected to the mass spectrometer using Balzers Quadstar 422 software (Balzers Instruments).
Data Analysis
Sensory and volatile headspace data were analyzed by 1-way ANOVA and subsequent (posthoc) Duncans multiple range test using SPSS for Windows version 11.0.1 (SPSS Inc., Chicago, IL). Principal components analysis (PCA) on each set of data, cross validated, and standardized (1/standard deviation), was performed using Unscrambler version 9.1.2 (CAMO Process AS, Oslo, Norway). An ANOVA was also carried out on PCA scores generated from the duplicate sensory ratings to determine the significance of principal components (PC). Partial least squares regression (PLSR) Types 1 and 2 (single and multiple response, respectively) (Martens and Martens, 1986) were carried out using Unscrambler version 9.1.2 for modeling relationships between chemical compounds and sensory characteristics.
Partial least squares regression is a multivariate regression method for relating the variations in one or several response variables (Y variables, in this study the sensory attributes) to the variations of several predictors (X variables, chemical compounds), with explanatory or predictive purposes. Although PSR Type 1 models a single Y variable, PLSR Type 2 models multiple Y variables simultaneously and is useful when there is collinearity between Y variables.
| RESULTS AND DISCUSSION |
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Sensory Characteristics of Whey Samples
Karagul-Yuceer et al. (2003) reported that the flavor of whey depends on the variety of cheese produced, and Carunchia Whetstine et al. (2003) assumed that wheys made from different types of cheese have different flavor, but this was not ascertained because their results were based on observations on only one type of cheese (Cheddar) whey. These assumptions were probably based on findings by Bodyfelt et al. (1988) with reference to the flavor of whey powder, which can be produced from whey derived from production of different types of cheese.
In this study, all the sensory characteristics used in the descriptive analysis, except "caramelized" odor, significantly discriminated between the whey samples (Table 3
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The influence of the starter culture on flavor may be enhanced if it is not inactivated, as probably occurred for Mozzarella and Quarg cheese whey samples, which had significantly higher scores for yogurt odor and flavor than the rest of the samples. The starter cultures used for the manufacture of these 2 types of cheese, if active, produce ethanal (acetaldehyde) and 2,3 butadione (diacetyl) albeit by different biochemical pathways (Coolbear et al., 2003; Liu and Holland, 2003). Acetaldehyde and diacetyl are chemical compounds that impart characteristic yogurt aroma and flavor (Tamime and Robinson, 1999).
One of the strains of the starter culture used for manufacturing Gouda cheese (Lactococcus lactis spp. diacetylactis) also produces diacetyl and an acetaldehydethiamine complex (Ward et al., 2003) but the corresponding whey was not acid (pH was 6.27). On the contrary, a yogurt flavor note was reported for the lactic acid casein sample, which had no starter culture added (a score higher than the average for this characteristic). These results suggest that an acid taste-odor interaction was involved in the perception of yogurt flavor.
The lack of any characteristic flavor note in Paneer whey may be a consequence of its nonrennet/nonstarter method of manufacture.
The scores for "dirty" odor were significantly higher in industrial Cheddar (from company A) and acid casein whey than the rest of the samples; this characteristic could originate from microbial growth for industrial Cheddar (A) or, in the case of acid casein wheys due to oxidation reactions (Bodyfelt et al., 1988; Tomaino et al., 2004).
McGugan et al. (1979) reported that undesirable flavors commonly recognized in acid whey include "salty," "bitter," "astringent/chalky," "nonvolatile acidity," and "volatile acidity." Similar sensory notes were perceived for the acid wheys in this study; however, there was a clear distinction between the whey samples from directly acidified milk and wheys (from lactic acid casein and industrial acid casein), and those resulting from fermentation (Quarg). Acid casein wheys obtained from direct acidification showed the highest sensory scores for off-odors such as "stale" and "rancid" (for industrial acid casein) and "dirty" (for lactic acid casein).
Nonvolatile compounds may have contributed significantly to explaining flavor variation, especially in differentiation of sweet and acid whey. These compounds should therefore be considered and analyzed further as some of them may be relevant to the flavor of processed whey or whey beverages.
PCA of Sensory Data
The PCA diagram of sensory data (Figure 1
) clearly illustrates differences between the samples and relationships between attributes on the first 2 PC, which accounted for 70% of explained variance. The ANOVA of PC scores, from means based on duplicate ratings (ANOVA not shown) found that the first 5 PC significantly discriminated (P < 0.05) between samples accounting for 93% (cumulative sum) of the total variance.
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Headspace Volatile Compounds in Whey Samples
Twenty-three volatile compounds detected by PTR-MS significantly discriminated among samples (Table 4
). Other compounds were detected in the samples but did not discriminate among them, and therefore were not included in subsequent analysis.
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PCA of Volatile Compound Data
The ANOVA of PC scores of the volatile compound data, based on duplicate measurements (as for the sensory data), indicated that the first 9 PC significantly discriminated (P < 0.05) between samples (ANOVA not shown). This finding demonstrated that PTR-MS is a technique capable of analyzing a remarkable sample complexity that can be reproducibly measured.
The PCA diagram in Figure 4
showed that the first PC was a function of volatile compounds that develop during fermentation in milk-based products (Reineccius, 1994), that is, acetaldehyde, 2,3 butadione (diacetyl), and 2 butanol-3-one (acetoin). Quarg and Mozzarella were positioned close to each other on the PCA diagram of PC 1 against PC 2 consistent with their sensory evaluation results (for odor). This PCA diagram explained 43% of the total variance and was based on significant masses only. Principal component 2 was mainly a function of volatile compounds such as 2-butanone (m/z 73), propionic acid (m/z 75), and butadiene (m/z 83); and PC 3 was essentially a function of propan-1-ol (m/z 43), an alkane fragment (m/z 71), diacetyl (m/z 87), and nonanone (m/z 143). The 9 PC that significantly discriminated (P < 0.05) between samples accounted for 98% (cumulative sum) of the total variance.
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Partial least squares regression Type 1 (single response) was then applied as an alternative. Using this procedure, relationships between volatile compounds and sensory attributes were determined, one attribute at a time, and several successful regression models were developed (Table 5
). Attributes for which regression models with moderate to high validation coefficients ranging 0.40 to 0.94 were developed included "rancid" and "natural yogurt" odor and, to a lesser extent, "cheesy" and "dirty" odor, and "caramelized milk," "sweet," and "oaty" flavors.
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Most of the volatiles detected in this study have been reported to have flavor significance in dairy products but only some coincide with descriptive or associative terms (Bodyfelt et al., 1988). To our knowledge, there are no studies on flavor of acid whey obtained from mineral acid casein whey production, to which the results obtained could be compared. However, the determination of moderate validation coefficients may help to understand the importance of the proportions and even absence of volatile compounds to elicit particular sensory characteristics such as "dirty" odor, which characterized acid casein wheys, and "oaty" odor and flavor, which characterized rennet casein wheys in this study.
| CONCLUSIONS |
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Results suggested that starter cultures might influence flavor of whey to different degrees, acquiring a more specific cheese-like character relative to the variety from which it originated, only if fermentation progresses to low pH values before drainage of whey. Precise control of the temperature of whey or inactivation of starter cultures, particularly fast-acidification or fast-fermenting commercial strains, is therefore important. For other types of products to be made from whey, a cheese-like flavor could be advantageous.
The absence of a starter culture in the process of obtaining rennet whey (both industrial and pilot-plant scale) led to a sweet-tasting product with a subtle odor suitable as a neutral base for production of dairy-type beverages.
On the other hand, off-flavors such as "bitter," "stale," "rancid," and "chemical" perceived in acid casein whey samples may be caused by reactions induced by the acid added during the manufacture of the casein.
The use of PTR-MS provided a reliable volatile fingerprint of each sample, useful for quality control purposes, as it efficiently provided chemical information related to the sensory quality of the raw material. Application of PTR-MS is also capable of guiding a more effective and efficient product development through the potential for generation of a desired sensory profile starting from adequate sensory characteristics in the raw material.
| ACKNOWLEDGEMENTS |
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Received for publication February 28, 2005. Accepted for publication April 7, 2005.
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