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Department of Dairy Science, University of Wisconsin, Madison 53706
Corresponding author: R. W. Palmer; e-mail: rwpalmer{at}facstaff.wisc.edu.
| ABSTRACT |
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Key Words: freestall base compressibility hardness cow preference
Abbreviation key: CCC = cork-filled mattresses, CCM1 = polyethylene foam-filled mattress with Cow Flex cover, CCM2 = polyethylene foam-filled mattress with Super Mat cover, CIV/H = Clegg impact value (H denotes the heavy 20-kg Clegg hammer), FBS = 7.6-cm waterproof soft foam mats, with a waterproof, premium rubber top cover, HVYC = 3.1-cm-thick vulcanized rubber mats with a pebble top and large corrugated under-surface, M100 = composite foam interior in a polyvinyl chloride sealed envelope with a polyvinyl chloride cover, PMFL = Pasture Mat with felt layer, PMFO = Pasture Mat with foam layer, PVC = polyvinyl chloride, SBII = solid rubber antislip cover over a 2.2-cm foam pad, SCP = 4.4-cm-thick pads composed of a foam cushion completely encased in rubber, SDP = 3.6-cm vulcanized rubber pads with a textured surface and deeply grooved bottom, UMAR = 7.6-cm-thick mats made of recycled tire rubber that was mixed with pliable polyurethane adhesive and mold-formed under pressure, WATR = cow waterbed
| INTRODUCTION |
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Comfortable stalls encourage cows to maximize lying times (Brouillette and Spanski, 1998). Maximizing comfort reduces stress, thereby increasing milk production, productive life, and profit potential, while reducing injuries (House et al., 2003). Blood flow across the mammary gland is increased 20 to 25% when the cow is lying down, thereby increasing nutritional efficiency and milk production (Rulquin and Caudal, 1992). Because cows spend 40 to 50% of their day lying in free-stalls, attention to stall design and especially the softness of flooring is necessary to maximize productive life (Rushen et al., 2001).
Increasing herd size has increased demand for a lying surface with minimal bedding and labor requirements (McFarland, 2003). Producers now have many options: sand, waterbeds, foam mattresses, rubber-filled mattresses, mattresses containing combinations of foam and rubber, and rubber mats. There are few scientific studies evaluating the wide range of recommendations for free-stall design and surfaces (Tucker and Weary, 2001; Gaworski et al., 2003).
Preference testing is valuable because it allows the cows to show what they prefer in a given environment (Wagner-Storch et al., 2003). A suitable stall bed should conform to the shape of a resting cow, and should provide cushioning as the cow rises and reclines (McFarland, 2003). The most important factor determining the suitability of cow mattresses is softness (Sonck et al., 2000). Given a choice, cows will lie on the softest available mattresses (Nilsson, 1992; Sonck et al., 1999). Cows also spend more time lying on softer mattresses, reducing injuries to both knees and hocks (Tucker and Weary, 2001). Impact injury potential and lifetime cushioning performance of free-stall beds must be taken into account, as they represent a significant investment for producers (Tierney and Thomson, 2003).
Laboratory testing of rubber crumb mattresses and rubber mats found mattresses to be superior in models of short-term injury protection, but with significantly reduced long-term performance. Rubber mats changed little over time, suggesting they are a good long-term investment (Tierney et al., 2001). New rubber-crumb beds tested were 70 mm thick. After 3 yr of continuous use, they measured between 40 to 50 mm (Tierney and Thomson, 2000). Short-term wear and elasticity tests have been developed in Belgium (Sonck et al., 2000). The short-term wear test was performed in the laboratory with an apparatus that simulates the movement of a cows foot over the mattress, measuring abrasion and deformation resistance. Three of the 9 mattresses included in the study failed this test. The elasticity test measures the recovery time of cattle mattress materials, which is important because they are under considerable and almost permanent compression.
Testing cow preference for different free-stall bases is difficult in commercial situations. It would be useful to have an objective testing technique that would predict cow preference for a product. The objective of this study was to assess the softness and durability of 13 commercially available free-stall bases using a Clegg Hammer technique, and to determine the relationship of stall base softness to cow preference.
| MATERIALS AND METHODS |
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Clegg values were recorded on 4 stall bases of each type (with the exception of PMFO and PMFL, which had 5 and 3, respectively). The CCC stall bases were included in the June 19, 2002, measurements, but were replaced with new PMFO, which were included in the July 24, 2003, measurements. The measurements were taken approximately 35 cm from the front and back of each base. Waterbeds reacted differently than the other stall surfaces because the fluid contained within could move as the Clegg hammer struck. To simulate the pressure exerted on the stall surface by a cow and its effects on Clegg values, the Clegg hammer test was repeated with 1 or 2 people standing in the center of the stall. Because it was impossible to know the true effect of cows on waterbed stability, they were excluded from this analysis.
Clegg impact values were recorded for 1 cork-filled mattress, 4 foam-filled mattresses, 4 rubber-filled mattresses, 1 water-filled mattress, and 4 rubber mats. The descriptive code, product name, supplier name and address, and product classification of each stall base tested is listed in Table 1
. The Cow Comfort Corkmat (CCC) was a cork filled mattress with a waterproof cover. The CCM1-based stalls were composed of cross-linked, closed-cell, nonabsorbent polyethylene foam and vinyl from the automobile industry, and the Cow-Flex Tafcoat waterproof cover. The FBS-based stalls contained a 7.6-cm waterproof soft foam mat, with a waterproof, premium rubber top cover. The M100-based stalls consisted of composite foam in PVC sealed envelope with a PVC cover. The CCM2-based stalls were made of cross-linked, closed-cell, nonabsorbent polyethylene foam and the Super Mat geo-textile cover with urethane topcoat. The PMFO-based stalls were composed of a multicelled, rubber crumb-filled mattress with a 2.5-cm foam pad and needle-punched polypropylene top cover coated with wax to increase water shedding. These were installed in 2000. In 2003 identical mattresses were installed (PMFO-New) to test the effect of aging. The PMFL-based stalls consisted of a multicelled, rubber crumb-filled mattress with a 1.9-cm felt pad and needle-punched polypropylene top cover coated with wax to increase water shedding. The UMAR-based stalls were 7.6 cm thick and made of recycled tire rubber that was mixed with pliable poly-urethane adhesive and mold-formed under pressure. The top cover was nonwoven and water resistant. The SCP-based stalls were 4.4 cm thick and were composed of a foam cushion completely encased in rubber. The SBII-based stalls were composed of a solid rubber anti-slip cover over a 2.2-cm foam pad. The rear one-third of the mat was sloped to enhance drainage. The HVYC-based stalls were 3.1-cm-thick vulcanized rubber mats with a pebble top and large corrugated undersurface. The SDP-based stalls consisted of 3.6 cm vulcanized rubber with a textured surface and deeply grooved bottom.
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A closed-circuit monitor camera system, with one camera on each side (ADT Security Systems, Inc., Menlo Park, CA), was used to observe cow activity 24 h/d. A Pelco VCR and Simplex Monochrome Multiplexer (Clovis, CA) were used to record digital images. Stalls were panned in a specific order by video cameras. Stall numbers were assigned accordingly for identification purposes. There were 2 pens in the barn: the north pen, which housed cows milked with a robotic milker, and the south pen, which housed cows milked 2 times per day in a conventional parlor. The stocking density decreased steadily in the north pen, beginning with a high stocking density of 76%, and ending in December with a low stocking density of 44%, for an average 66% stocking density. The south pen averaged a 101% stocking density. The stocking density was relatively steady, reaching a high stocking density of 105% in July and a low stocking density of 92% in October. Cows on the 66% stocking density side had to pass through the robot to access the feed alley and through a one-way gate on the west end to return to the free-stall area.
The free-stall barn layout and observation recording sheet (not to scale) is shown in Figure 1
. Stalls were identified by stall number and stall base type. Observations were taken 2 d/wk, 4 times/d at 1400 h, 2000 h, 0400 h, and 0900 h, from June 19 until December 17, 2002. The 1400 h observation time allows for possible delays in the regularly scheduled 1200 h tape change. Regularly scheduled dark times were from 2130 h to 0330 h. The 0400 observation time allowed for stall use observation after the lights were turned on. The 2000 h and 0900 h observation times allowed for observations 2 h after scheduled parlor milking times, while still allowing for variation in milking times and allowing cows time to eat after returning from the parlor.
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Second, the percentages of each status (empty, lying, standing, half-in-and-out, unsure) were calculated as the number of stall-day-status observations divided by the total number of stall-day observations for the different categories or factors tested across the 6-mo study. Stall occupied (lying, standing, half-in-and-out) percentages were calculated using stall-day lying, standing, standing half in/half out, and unsure observations, divided by the total number of stall-day observations. The unsure percentages were very small and had little impact on other stall statuses.
Percentages for different factors analyzed using logistic regression with the GENMOD procedure in Statistical Analysis Software (SAS Inst., Inc., Cary, NC) and contrast statements were used to determine significant differences between percentages (Stokes et al., 1995). Each side was analyzed separately due to different stocking densities in the south and north pens. Stocking densities were a function of herd management and were not intentionally set as part of the studys design. The CATMOD procedure of SAS was used to model lying and occupied as binary outcomes. The PROC GLM was used to run a 1-way ANOVA using least significant differences for pairwise comparisons of the change from the first to second Clegg test between stall base groups.
| RESULTS AND DISCUSSION |
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Cow preference for percentage lying, standing, half in/half out, occupied, and CIV/H are shown in Tables 2
and 3
. Percentage lying was defined as stalls with a cow observed lying in the stall. Percentage occupied was defined as stalls observed with a cow standing half in/half out, lying, or standing in the stall. These tables reflect values in the south and north pens of the barn, with stall stocking densities of 101 and 66%, respectively.
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Table 3
shows CIV/H for the front and rear of stall base types, and cow preferences for lying, standing, half in/half out, and occupied in the 66% stocking density pen. The 2 most preferred mattresses (M100, PMFO) for lying and occupied in this pen had an average Clegg value of 4.0 CIV/H. The second most preferred group (CCM2, WATR) in this pen had an average Clegg value of 5.0 CIV/H, differing little in CIV/H from the most preferred bases in this pen. This result obviously was caused by the abnormally low CIV/H value for CCM2. The CCM2 was a foam-filled mattress, and the softest base available in this pen at 2.6 CIV/H. It could be that this base did not rank higher by cows because it had a stiffer top cover. The M100, which was a harder base than the CCM2, may be preferred because of its slick, non-abrasive vinyl top cover. The PMFO was also harder than the CCM2, was more preferred than a softer base in each pen. The least preferred bases in this pen (PMFL, CCC, SDP) had an average Clegg value of 6.6 CIV/H, or 32% harder than the other bases in this pen.
Table 4
shows CIV/H for pastureland and the 14 bases tested June 19, 2002, and/or July 24, 2003 (13 mo apart). Clegg Impact testing results showed that foam-filled mattresses lose cushioning ability faster than rubber-filled mattresses or rubber mats. On average, foam-filled mattresses (Figure 2
) increased by 1.1 CIV/H, rubber-filled mattresses increased 0.1 CIV/H, and rubber mats increased 0.7 CIV/H in cushioning ability. The change in compressibility between foam-and rubber-filled mattresses, over the 13-mo period was significantly different.
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The rubber-filled mattresses in the study increased by an average of 0.1 CIV/H in compressibility. The PMFO increased 0.4 CIV/H. The PMFL decreased by 0.3 CIV/H. The UMAR was initially the softest rubber-filled mattress, and increased 0.3 CIV/H. The SCP was the softest rubber mat on the first test and increased 1.8 CIV/H, losing 3 times the cushioning ability of the next rubber mat. This result was probably due to the fact that it had a soft foam center. The SBII, a rubber mat over a felt pad, increased 0.6 CIV/H, more than twice as much as the combined average of HVYC and SDP.
A study done in Scotland (Tierney and Thomson, 2003) compared rubber-filled mattresses and rubber mats and reported similar results. Rubber-filled mattresses were found to be softer than new ethylene vinyl acetate mats. The rubber-filled mattress became harder, while the rubber mat changed very little. Our results differed from their results in that the average hardness of all rubber mats was not statistically different than rubber-filled mattresses (0.7 vs. 0.1). Part of this discrepancy may be explained by our method of categorizing rubber mats. Some rubber mats in our study had a foam interior.
Table 5
shows the correlation coefficients between Clegg CIV/H values for the rear of the stall base for lying or occupied percentages at high and low stocking densities.
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This study suggests foam-based mattresses lose cushioning ability faster than rubber mattresses, or rubber mats. Foam mattress Clegg values increased by an average of 1.1 CIV/H, which was a significantly greater increase than that of rubber-filled mattresses. Rubber-filled mattresses had the smallest numeric increase in average Clegg value at 0.1 CIV/H, whereas the average rubber mat CIV/H increases were intermediate (0.7 CIV/H).
When Clegg values taken at the front of the stall base are included, results were similar, with the foam-based mattresses showing an increase of 1.8 CIV/H, significantly greater than increases for rubber-filled mattresses, which had the smallest numeric increase in average Clegg value at 0.3, and rubber mats, with an average increase of 0.6 CIV/H.
The gain in Clegg values for foam-filled mattresses was 10 times greater than those for rubber-filled mattresses. The SCP with foam insert had a Clegg value difference 4 times greater than the average increase of the other 3 rubber mats. This would suggest that the foam layer deteriorated over the time of this study. It would appear that any mattress containing foam would lose compressibility faster than its foam-free counterparts.
| CONCLUSIONS |
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| ACKNOWLEDGEMENTS |
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Received for publication January 9, 2004. Accepted for publication April 16, 2004.
| REFERENCES |
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