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J. Dairy Sci. 87:3153-3164
© American Dairy Science Association, 2004.

Structure and Physical Properties of Yogurt Gels: Effect of Inoculation Rate and Incubation Temperature

W. J. Lee and J. A. Lucey

Department of Food Science, University of Wisconsin-Madison, 1605 Linden Drive, Madison, WI 53706

Corresponding author: J. A. Lucey; e-mail: jalucey{at}facstaff.wisc.edu.


    ABSTRACT
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
The effects of inoculation rates and incubation temperatures on the physical properties and microstructure of yogurt gels were investigated. A 2-factor experimental design with 3 replicates was used for data analysis. Yogurt gels were made with 0.5, 1, 2, 3, or 4% (wt/wt) inoculation rates and incubated at 40 or ~46°C. Dynamic low amplitude oscillatory rheology was performed to monitor the formation of yogurt gels. Gel permeability and the amount of surface whey were determined. Gel structure was examined by confocal scanning laser microscopy. Higher storage modulus values were observed in yogurt gels made at higher inoculation rates and lower incubation temperatures. Gels made at higher inoculation rates and incubation temperatures exhibited higher yield stress and maximum loss tangent values, respectively. Permeability, pore size, and whey separation of yogurt gels increased with decreased inoculation rate and increased incubation temperature. An increase in the inoculation rate resulted in a decrease in the pH where the maximum in the loss tangent occurs, presumably reflecting less efficient solubilization of colloidal calcium phosphate (which is a slow process) and the need to attain a lower pH to complete the solubilization. Significant positive correlations were observed between whey separation and the value of maximum in loss tangent (r = 0.94) and permeability (r = 0.89). Whey separation was negatively correlated with storage modulus (r = –0.48). It was concluded that rearrangements of casein particles in the gel network and the rate at which the solubilization of colloidal calcium phosphate occurred were important driving forces for whey separation and weak gel.

Key Words: yogurt • rheology • starter culture • gelation

Abbreviation key: B = permeability coefficient, CCP = colloidal calcium phosphate, G' = storage modulus, GDL = glucono-{delta}-lactone, LTmax = maximum loss tangent value, tan {delta} = loss tangent, {gamma}yield = yield strain, {sigma}yield = yield stress, {nu}pH gel to 5.0 = acidification rate between gelation time and time at pH 5.0, {nu}pH 5.0 to 4.6 = acidification rate between time at pH 5.0 and pH 4.6


    INTRODUCTION
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
Yogurt gels are formed by the fermentation of milk with thermophilic starter bacteria consisting of a mixture of Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus (Tamime and Robinson, 1999). In yogurt production, milk is normally heated at a high temperature (e.g., 85°C for 30 min), which causes the denaturation of whey proteins (i.e., ß-lacto-globulin). Denatured whey proteins interact with {kappa} casein on the surface of casein micelles and cross-link caseins and whey proteins (Lucey and Singh, 1997). There is increased casein–casein attraction as the pH of milk decreases from ~6.6 (typical milk pH) to ~4.6 during yogurt fermentation, which results in gelation as caseins approach their isoelectric point. Acidification of heated milk also leads to the partial loosening of the yogurt gel network due to the solubilization of colloidal calcium phosphate (CCP) (Lucey, 2002).

Physical properties of yogurt gels, including whey separation, play an important role in quality and consumer acceptance. An understanding of the gelation process during fermentation is critical in manipulating the physical properties of yogurt. However, relatively little work has been performed to study the detailed process of gel formation in yogurt. Dynamic rheology tests, confocal scanning, laser microscopy, permeability, and whey separation are useful methods to study the formation of acid-induced milk gels (Lucey et al., 1998a; Lee and Lucey, 2004).

The rheological properties of acid gels are affected by different starter concentration and incubation temperatures, which directly affect the rate of acidification. van Marle and Zoon (1995) reported that, in acid gels formed by glucono-{delta}-lactone (GDL), an increase in the acidification rate at the gel point resulted in gels with higher storage modulus (G') values compared with GDL-induced gels made with lower acidification rates. An increase in the shear modulus of GDL-induced gels and a decrease in the time of the onset of gelation were observed in GDL-induced gels with increased GDL concentrations (Kim and Kinsella, 1989). Kristo et al. (2003) reported that small deformation rheological properties, such as G'max, of fermented milk products were affected by different inoculum concentrations and incubation temperature. There have been several studies on the effect of incubation temperature on physical and micro-structural properties of yogurt gels. The G' values of yogurt gels increased with a decrease in incubation temperature (Lucey et al., 1998b; Kristo et al., 2003; Lee and Lucey, 2004). In contrast with these, Haque et al. (2001) reported that yogurt gels made at a lower incubation temperature exhibited lower G' values of yogurt gels. An increase in the maximum loss tangent values (LTmax) was observed with an increase in incubation temperature (Laligant et al., 2003; Lee and Lucey, 2004). Van Vliet et al. (1997) and Lucey et al. (1998b) also reported that GDL-induced gels made at a higher incubation temperature had higher permeability (B) values than gels made at lower incubation temperature. Acid milk gels made at a higher incubation temperature exhibited greater whey separation compared with acid milk gels formed at lower incubation temperature (Lucey et al., 1998a; Lee and Lucey, 2004). High incubation temperature resulted in a decrease in fracture stress of GDL-induced gels and an increase in fracture strain (Lucey et al., 1997; van Vliet et al., 1997).

Different physical properties and microstructures were observed in acid milk gels made with GDL and bacterial culture (Lucey et al., 1998b). These differences could be due to differences in the pH profiles and rate of acidification between GDL-induced and bacterially induced gels (Lucey et al., 1998b). The integrity of the casein micelle and changes in the internal micellar structure as a function of pH are important factors that determine the viscoelastic properties of acid-induced gels (Lucey and Singh, 1997). It is likely that the rate of acidification, altered by varying the inoculation rate of the starter culture as well as the incubation temperature, could modify the rheological, physical, and microstructural properties of yogurt gels. The combined effects of inoculation rate and incubation temperature on physical properties, such as permeability, whey separation, and microstructure of yogurt gels, do not appear to have been reported. The incubation temperatures of 40 and 45.7°C were chosen, as they cover the range of high and low temperatures often used industrially for yogurt manufacture in the United States.

The objectives of this research were to investigate the combined effects of inoculation rate and incubation temperature on the physical properties and microstructure of yogurt gels, and to study the relationships among physical properties, acidification rate parameters, and microstructure.


    MATERIALS AND METHODS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
Preparation of Reconstituted Skim Milk and Heat Treatment
Low-heat NDM was obtained from Dairy America (Fresno, CA). The whey protein nitrogen index of the low-heat NDM was 7.69 mg of undenatured whey protein/g powder (Bradley et al., 1992). Reconstituted skim milks were prepared by dispersing 12 g of NDM in 100 g of distilled and deionized water. NDM dispersions were agitated using a magnetic stirring unit for 3 h at ~25°C. Skim milks were heated in a thermostatically controlled water bath at 82.5°C for 30 min. Skim milks were cooled to 4°C in ice water and stored in a refrigerator (~6°C) overnight before use.

Yogurt Fermentation
A commercial yogurt culture (YC-087, Chr. Hansen, Inc., Milwaukee, WI), which consisted of mainly Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus with a few other probiotic strains, was used to prepare yogurt. Stock cultures were prepared by transferring 130 mg of freeze-dried culture to 1000 g of autoclaved reconstituted skim milk and were incubated at 35°C for 10 h (pH ~4.80) before being stored at –80°C. Working cultures were made by thawing frozen stock cultures, transferring 0.8 mL of thawed stock culture to 79.2 g of autoclaved reconstituted skim milk (10.7% [wt/wt]), and incubating at 35°C for 10 h. Preheat-treated (82.5°C for 30 min) skim milk was inoculated with 0.5, 1, 2, 3, or 4% (wt/wt) of working culture and incubated at 40 or 45.7°C until pH of the milk reached 4.6. A model PCM 700 Orion Sensor Link system (Orion Research Inc., Beverly, MA), connected to a personal computer, was used to continuously monitor pH changes during fermentation. The pH measurements were taken every 5 min during fermentation. The acidification rate was determined from the linear slopes of the pH versus time curves (pH profiles) (Figure 1Go) and was expressed as pH milliunit/min (mU/min).



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Figure 1. pH profiles as a function of time for yogurt gels made at 0.5% ({diamondsuit}), 1% (•), 2% (+), 3% ({triangleup}), and 4% ({blacksquare}) inoculation rate and incubated at 40 (a) or at 45.7°C (b). Data presented were means of 3 replicates.

 
Rheological Properties
A Universal Dynamic Spectrometer (Paar Physica UDS 200, Physica Messtechnik GmbH, Stuttgart, Germany) was used to determine the rheological properties of yogurts. During fermentation, the nondestructive rheological properties of yogurts can be determined by small-amplitude, dynamic oscillation with the measurement of G' and loss tangent (tan {delta}), which is the ratio of viscous to elastic properties (Roefs et al., 1990; Lucey et al., 1997, 1998b). The cup and bob measuring geometry (Z3 DIN) consisting of 2 coaxial cylinders (diameters 25.0 and 27.5 mm) was used. Thirteen milliliters of preheated inoculated milks with 0.5, 1, 2, 3, or 4% (wt/wt) working starter culture added were transferred to the rheometer. The milk surface in cup and bob measuring geometry was covered with vegetable oil to prevent evaporation. During fermentation, yogurts were oscillated at a frequency of 0.1 Hz. The applied strain was 1% which, when applied, did not disrupt the development of the network structure (van Marle and Zoon, 1995). Measurements were taken every 5 min until a pH of 4.6 was reached. Gelation was arbitrarily defined as the moment when the G' of gels was greater than 1 Pa (e.g., Lucey et al., 1998b).

The effect of the time scale of deformation on the rheological properties of yogurts was investigated with a frequency sweep test when yogurts were formed. The range of frequency was 0.002 to 1.0 Hz. The large deformation properties of yogurts formed in situ (as above) were determined with the method described by Lucey et al. (1997). A constant shear rate of 0.01/s was applied to yogurt gels. Yield stress was defined as the point when the shear stress started to decrease.

Permeability
The permeability coefficient (B) of yogurts was assessed using the method described by Roefs et al. (1990) and Lucey et al. (1998b). Yogurts inoculated with 0.5, 1, 2, 3, or 4% (wt/wt) working starter culture were incubated at 40 or 45.7°C in open-ended glass tubes (length of 25 cm and inner diameter of 4 mm). When the pH of milk was 4.6, glass tubes were vertically placed in a rack, which was located in a transparent measuring vat filled with acid (pH 4.6) whey. The temperature of acid whey was 30°C, and the viscosity of acid whey was assumed to be 0.95 mPa/s (Lucey et al., 1998b). The pressure gradient due to the difference in the level between the top of the yogurt gel in the glass tube and the whey surface in the vat makes whey flow (slowly) through the yogurt gels. The height of whey was determined using a model 2202 digital cathetometer (Precision Tool and Instrument, Bexhillon-Sea, UK). The permeability coefficient (B) was calculated with the following equation:


where

B=is the permeability coefficient,

h{infty}=is the height of whey in the reference tube,

ht1=is the height of whey in tube at time t1,

ht2=is the height of whey in tube at time t2,

{eta}=is the viscosity of whey,

h=is the length of gel,

{rho}=is the density of whey, and

g=is acceleration due to gravity.

Whey Separation
The whey separation of yogurt gels was determined using the method of Lucey et al. (1998a). After preheating, 220 g of milk was inoculated with 0.5, 1, 2, 3, or 4% (wt/wt) working starter culture; inoculated milks were transferred to 250-mL glass volumetric flasks. The milks were incubated in a temperature-controlled incubator (model 650F, Fisher Scientific, Hanover, IL) at 40 or 45.7°C until pH of the milk reached 4.6. Eight flasks were used for each treatment. Any whey that was present on the yogurt surface during fermentation was measured. The degree of whey separation was calculated with the following equation: %whey = (weight of whey/total weight of milk) x 100.

Confocal Scanning Laser Microscopy
The microstructures of yogurt gels were observed using confocal scanning laser microscopy operated in fluorescence mode, as reported by Lee and Lucey (2004). Acridine orange (Sigma Chemical Co., St. Louis, MO) was used as fluorescent protein dye and dissolved in distilled water to a concentration of 0.2% (wt/wt). Yogurt culture and 300 µL of acridine orange were then added to 50 mL of preheat-treated milk and mixed. A few drops of mixture were transferred to a special slide with a cavity and then held in a temperature-controlled incubator (model 650F, Fisher Scientific, Hanover, IL) at 40 or 45.7°C until the pH of the milk reached 4.6. Yogurt gels were examined at gelation time, the time at which there was a maximum in tan {delta}, and the end of fermentation (when pH of milk reached 4.6) using Bio-Rad MRC 1024 confocal scanning laser microscopy (Hemel Hempstead, UK) with an air-cooled Ar/Kr laser. At least 3 representative images were obtained at an excitation wavelength of 488 nm and with a 60x oil-immersion objective lens (numerical aperture = 1.4).

Statistical Analysis
A 2-factor (5 x 2) ANOVA with interaction was used to investigate the effect of inoculation rate and incubation temperature on the physical properties and microstructure of yogurt gels. Each experiment was performed in triplicate. Significance was established at P < 0.05. The statistical analysis system, version 8.02 (SAS Institute Inc., Cary, NC), was used to perform all statistical analyses.


    RESULTS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
Small Deformation Rheological Properties
The changes in pH of milk as a function of time are shown in Figure 1Go. During fermentation, the pH of milk decreased from ~6.5 to ~4.6 (Figure 1Go). The pH of milk decreased slowly for the first ~70 min and then decreased rapidly (Figure 1Go). Inoculation rate had a significant effect on the time required to reach pH 4.6 (P < 0.001) (Table 1Go) with the addition of more starter culture to milk resulting in a shorter time to reach pH 4.6 (Table 2Go). In yogurt gels incubated at 40 and 45.7°C, the time from inoculation to pH 4.6 was not significantly different (Table 2Go). At 40°C, the pH profiles for gels with 3 and 4% starter were virtually identical (Figure 1aGo).


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Table 1. Analysis of variance for rheological and physical parameters.
 

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Table 2. Combined effects of culture inoculation rate and incubation temperature on the rheological and physical parameters of yogurt gels.1,2
 
The G' and tan {delta} profiles of yogurt gels as a function of pH were shown in Figure 2Go. When yogurt gels were incubated at 40°C, the G' value of yogurt gels inoculated with 1, 2, 3, or 4% culture increased just after gelation pH and increased steadily between pH 5.0 and 4.6 (Figure 2aGo). However, the gelation profile of yogurt gel inoculated with 0.5% culture had a clear shoulder between 5.3 and 5.0 (i.e., a flattening of the G' profile before it increased again) (Figure 2aGo). At an incubation temperature of 45.7°C, clear shoulders were observed in all the gelation profiles of the yogurt gels (Figure 2bGo). The gelation profiles of yogurt gels inoculated with 0.5% culture and incubated at 40 or 45.7°C had a slower increase in G' values at pH values <4.9, compared with yogurt gels made with 1, 2, 3, or 4% starter (Figure 2Go). Gelation profiles (Figure 2Go) exhibited an increase in G' at pH values <5.0, presumably reflecting reduced electrostatic repulsion and enhanced hydrophobic attractions as the pH approached the isoelectric point of the caseins.



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Figure 2. Gelation profiles as a function of pH for (a) yogurt gels made at 0.5 ({diamondsuit}, {diamond}), 1 (•, {circ}), 2 (+, x), 3% ({blacktriangleup}, {triangleup}), and 4% ({blacksquare}, {square}) inoculation rate and incubated at 40°C and (b) yogurt gels made at 0.5 ({diamondsuit}, {diamond}), 1 (•, {circ}), 2 (+,x), 3 ({blacktriangleup}, {triangleup}), and 4% ({blacksquare}, {square}) inoculation rate and incubated at 45.7°C. Solid and + symbols indicate the storage modulus (G'). Open and x symbols indicate the loss tangent (tan {delta}). Experiments were replicated 3 times. Error bars represent standard deviation.

 
Two-factor ANOVA results (Table 1Go) show that inoculation rate had a significant effect on gelation time (P < 0.001) and G' value at pH 4.6 (P < 0.001) but no effect on pH at TGel (Table 1Go). Incubation temperature significantly affected gelation time (P < 0.001), pH at gelation (P < 0.01), and G' at pH 4.6 (P < 0.01) (Table 1Go). The gelation time significantly increased as inoculation rate decreased, as expected, whereas the G' at pH 4.6 was significantly lower in gels formed with 0.5% than the other inoculation rates (Table 2Go). Horne (2003) reported that there was an increase in the maximum value of the complex modulus in GDL gels formed at 25°C with increasing GDL concentrations. The gelation time and G' values at pH 4.6 increased with a decrease in incubation temperature (Table 2Go). Similar results were previously reported for yogurt gels (Lucey et al., 1998b; Lee and Lucey, 2004). No significant differences in gelation pH of yogurt gels were observed with the different inoculation rates. An increase in the incubation temperature resulted in a slight increase in the gelation pH (Table 2Go), in agreement with previous studies (Lucey et al., 1998b; Lee and Lucey, 2004).

An LTmax was observed in all yogurt gels between pH 5.2 and 5.0 (Figure 2Go). An increase in inoculation rate shifted tan {delta} profiles to lower pH values for both incubation temperatures (Figure 2Go). Inoculation rate significantly affected pH at LTmax (P < 0.001) but not the LTmax value, whereas incubation temperature had a significant effect on pH at LTmax (P < 0.05) and LTmax (P < 0.001) (Table 1Go). It was found that inoculation rate had a more pronounced effect on pH at LTmax, whereas incubation temperature had a dominant effect on LTmax, as indicated by higher mean square values (Table 1Go). There were no significant differences in LTmax values of yogurt gels with different inoculation rates (Table 2Go). The LTmax values of yogurt gels incubated at 45.7°C were significantly higher than those for yogurt gels incubated at 40°C (Table 2Go).

In frequency sweep tests (Figures 3aGo and 4aGo), the log G' values of yogurt gels increased linearly as log frequency increased. The same trends were reported for yogurt gels inoculated with 2% culture and incubated at 34, 40, and 46°C (Lee and Lucey, 2004). Plots with log G' versus log frequency had straight lines, with slopes between 0.15 and 0.17 (Figures 3aGo and 4aGo). There was a slight increase in tan {delta} , with increasing frequency for yogurt gels inoculated with 3 or 4% starter culture and incubated at 40°C (Figure 3bGo). However, the tan {delta} values of yogurt gels inoculated with 0.5, 1, or 3% (wt/wt) starter culture and incubated at 40°C were independent on frequency. The tan {delta} values of all the yogurt gels incubated at 45.7°C increased with an increase in frequency (Figure 4bGo). A similar trend was observed in yogurt gels inoculated with 2% (wt/wt) and incubated at 45.7°C (Lee and Lucey, 2004).



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Figure 3. Storage modulus (G') (a) and loss tangent (tan {delta}) (b) as a function of frequency for yogurt gels inoculated at 0.5 ({diamondsuit}), 1 (•), 2 (x), 3 ({blacktriangleup}), and 4% ({blacksquare}) and incubated at 40°C. Error bars represent standard deviation.

 


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Figure 4. Storage modulus (G') (a) and loss tangent (tan {delta}) (b) as a function of frequency for yogurt gels inoculated at 0.5 ({diamondsuit}), 1 (•), 2 (x), 3 ({blacktriangleup}), and 4% ({blacksquare}) and incubated at 45.7°C. Error bars represent standard deviation.

 
Large Deformation Rheological Properties
A significant effect of inoculation rate on yield stress ({sigma}yield) (P < 0.001) and yield strain ({gamma}yield) (P < 0.01) was observed, whereas incubation temperature had a significant effect (P < 0.001) on {gamma}yield (Table 1Go). As inoculation rate increased, {sigma}yield and {gamma}yield increased (Table 2Go). An increase in {gamma}yield was observed in yogurt gels incubated at 45.7°C (Table 2Go). Lucey et al. (1997) and van Vliet et al. (1997) reported that GDL-induced gels formed at high temperature had higher yield-strain values.

Permeability and Whey Separation
The size of the inhomogenities of gel network (i.e., largest pores) was approximated by permeability measurement (van Dijk and Walstra, 1986). Inoculation rate and incubation temperature had significant effects (P < 0.001) on B and whey separation (Table 1Go). The interaction between inoculation rate and incubation temperature was significant for B (P < 0.01) (Table 1Go). A lower B was observed with an increase in inoculation rate, whereas higher incubation temperature resulted in higher B (Table 2Go), indicating the presence of larger pores. Higher B values were observed previously in GDL-induced gels and yogurt gels made at a higher incubation temperature (van Vliet et al., 1997; Lucey et al., 1998b; Lee and Lucey, 2004).

Whey separation refers to the spontaneous appearance of whey (serum) on milk gel surfaces and is called wheying-off (Lucey et al., 1998a). Inoculation rate and incubation temperature significantly affected whey separation (P < 0.001) (Table 1Go). Whey separation decreased as inoculation rate increased and incubation temperature decreased (Table 2Go). Lucey et al. (1998a) and Lee and Lucey (2004) reported that GDL-induced gels and yogurt gels made at a lower incubation temperature had lower whey separation. It should be noted that incubation temperature was the dominant factor affecting B and whey separation, as indicated by the much higher mean square values (Table 1Go).

Acidification Kinetics
As was observed in Figure 2Go, major changes in the G' and tan {delta} curves as a function of pH occurred in 2 pH regions—i.e., gelation pH to pH 5.0; pH 5.0 to pH 4.6. The acidification rates between gelation time and the time to reach pH 5.0 ({nu}pH gel to 5.0) and between the time at pH 5.0 to pH 4.6 ({nu}pH 5.0 to 4.6) were determined to study the relationship between the acidification rate in these 2 pH regions and the physical properties of yogurt gels. Inoculation rate significantly affected the {nu}pH gel to 5.0 and {nu}pH 5.0 to 4.6, whereas incubation temperature had a significant effect on {nu}pH 5.0 to 4.6 (Table 1Go). It is clear that inoculation rate had a dominant effect on {nu}pH gel to 5.0, as indicated by the higher mean square values (Table 1Go). The {nu}pH gel to 5.0 increased with an increase in inoculation rate, whereas no significant differences in {nu}pH gel to 5.0 values were observed in yogurt gels made with the different incubation temperatures (Table 2Go).

Relationships Between Rheological and Physical Properties
The correlation coefficients between the rheological and physical properties of yogurt gels are shown in Table 3Go. There were significant positive correlations between pH at gelation and B, whey separation, and LTmax, with r values of 0.62 (P < 0.001), 0.47 (P < 0.01), and 0.51 (P < 0.01), respectively (Table 3Go). The G' value at pH 4.6 was negatively correlated with B (r = –0.49, P < 0.01) and whey separation (r = –0.48, P < 0.01) (Table 3Go). Strong positive correlations were found between LTmax and B (r = 0.93, P < 0.001) and whey separation (r = 0.94, P < 0.001) (Table 3Go). The {nu}pH gel to 5.0 negatively correlated with pH at LTmax (r = –0.53, P < 0.01) (Table 3Go). {nu}pH 5.0 to 4.6 had significantly negative correlations with LTmax (r = –0.57, P < 0.001), B (r = –0.70, P < 0.001), and whey separation (r = –0.61, P < 0.001) (Table 3Go). A significant (P < 0.001) positive correlation (r = 0.89, P < 0.001) was observed between B and whey separation (Table 3Go). Lee and Lucey (2004) reported some similar results. {sigma}yield was positively correlated with {gamma}yield (r = 0.68, P < 0.001) but negatively correlated with gelation time (r = –0.67, P < 0.001) (Table 3Go). A significant negative correlation (r = –0.64, P < 0.001) was observed between gelation time and {gamma}yield.


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Table 3. Pearson’s correlation coefficients between dependent variables.
 
Microstructure
The micrographs of yogurt gels made with 0.5, 3, or 4% culture inoculation rates and different incubation temperature (40 or 45.7°C) are presented in Figures 5Go and 6Go. In yogurts formed at 40°C, gels made with 0.5% culture exhibited a clustered protein network at gelation time, whereas a more interconnected network was observed at the time of LTmax (Figure 5a and dGo). At the end of fermentation (pH 4.6), protein clusters became denser and were closer to each other, and yogurt gels exhibited a more branched and interconnected protein matrix compared with yogurt gel at the earlier time points (Figure 5Go). A similar trend was observed in yogurt gels inoculated with 3% and incubated at 40°C (Figure 5e and hGo). At LTmax time and the end of fermentation (pH 4.6), yogurt gel inoculated with 0.5% and incubated at 40°C was less interconnected and exhibited larger pores (and clusters) compared with yogurt gels inoculated with 3 or 4% (Figure 5g, h, and iGo).



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Figure 5. Microstructure of yogurt gels prepared at 0.5 (a, d, and g), 3 (b, e, and h), and 4% (c, f, and i) inoculation rate and incubated at 40°C. Confocal scanning laser micrographs were examined at the gelation time (a, b, and c), time of the maximum in the tan {delta} (d, e, and f), and end of fermentation (i.e., when pH of milk reached 4.6) (g, h, and i). Scale bar = 20 µm. The protein matrix is white, whereas pores are dark.

 


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Figure 6. Microstructure of yogurt gels prepared at 0.5 (a, d, and g), 3 (b, e, and h), and 4% (c, f, and i) inoculation rate and incubated at 45.7°C. Confocal scanning laser micrographs were examined at the gelation time (a, b, and c), time of the maximum in tan {delta} (d, e, and f), and end of fermentation (i.e., when pH of milk reached 4.6) (g, h, and i). Scale bar = 20 µm. The protein matrix is white, whereas pores are dark.

 
In yogurts formed at 45.7°C with a 0.5% inoculation rate at gelation time (Figure 6aGo), gels had finely dispersed protein clusters, whereas this gel became a tortuous, more obviously clustered protein network at LTmax time (Figure 6dGo) and the end of fermentation (Figure 6gGo). Yogurt gels made with a 3 or 4% inoculation rate at the gelation time exhibited uniformly distributed protein clusters with some pores (Figure 6b and cGo). At the time of LTmax, yogurt gels made at a 3 or 4% inoculation rate had changed considerably into more interconnected clusters of aggregated protein particles with larger pores (Figure 6e and fGo). At the end of fermentation (pH 4.6) (Figure 6h and iGo), protein clusters in yogurt gels made with 3 or 4% starter came closer to each other and became compact, and pores became larger (Figures 6h and iGo). A more interconnected structure was observed in yogurt gels inoculated with 3 or 4% starter, compared with yogurt gels made with a 0.5% inoculation rate (Figure 6Go). It seems that extensive rearrangements occurred in yogurt gel networks made at 45.7°C from the point of gelation to pH 4.6 (end of fermentation). Yogurt gels incubated at 40°C exhibited more obviously branched and homogeneous interconnected protein networks, and the gels networks underwent less obvious structural changes during fermentation, compared with yogurt gels made at 45.7°C (Figures 5Go and 6Go).


    DISCUSSION
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
The effects of inoculation rate and incubation temperature on the rheological, physical properties, and microstructure of yogurt gels were investigated in this study. These are 2 variables routinely selected by yogurt manufacturers to alter yogurt quality attributes. In milk, the integrity of casein micelles is controlled by a localized balance between hydrophobic interaction and electrostatic repulsion (Horne, 1998; Lucey, 2002). As the pH of milk decreases during fermentation, the CCP within casein micelles is solubilized, especially at pH <6.0, and it is completed by pH ~5.0, which leads to the partial rearrangement of the internal structure of casein micelle (Lucey, 2002). Clear shoulders in G' profiles of gels made from heated milk, which corresponded to the region where the LTmax occurred, were observed in yogurt gels between pH 5.2 and 5.0 (Figure 2Go). The solubilization of CCP weakens casein-casein interactions and probably contributes to the constant or slightly decreased G' values in this shoulder region and the initial increase in loss tangent (i.e., before a maximum is attained) (Lucey, 2002) (Figure 2Go). As the pH of milk approaches the isoelectric point (i.e., pH < 5.0), electrostatic repulsion decreases, which facilitates enhanced casein–casein attractions due to increased hydrophobic interactions. These factors increase bond formation/strength and thus increase gel stiffness contributing to the increased G' values after the shoulder region (i.e., pH <5.0) and the decreased loss tangent (i.e., after the LTmax) in gels made from heated milk (Lucey, 2002; Horne, 2003).

At pH 4.6, the G' values of yogurt gels made with 0.5% starter culture were significantly lower than the other gels (Table 2Go). No significant differences in LTmax were observed in yogurt gels made at different inoculation rates, although there was a trend of a slight reduction with higher rates (Table 2Go). A high LTmax value has been associated with greater gel rearrangements (Lucey, 2002). The pH at LTmax significantly decreased with an increase in inoculation rate (Table 2Go). The {nu}pH gel to 5.0 had a significant negative correlation with pH at LTmax (r = –0.53, P < 0.01) (Table 3Go) (i.e., a faster acidification rate gave a lower pH at LTmax). The solubilization of CCP in milk during acidification is a slow process (Walstra and Jenness, 1984), and it may have required a slightly lower pH to completely dissolve CCP under a condition of fast acidification (i.e., high inoculation rates may be less efficient in solubilizing CCP, as there would be less time at any particular pH value during milk acidification). When CCP is dissolved within casein particles, there is an increase in electrostatic repulsion between the exposed phospho-serine residues (Lucey, 2002; Lucey et al., 2003). Yogurt gels made with a higher inoculation rate have a lower pH at LTmax (e.g., pH ~5.0), which would be closer to the isoelectric point of casein compared with yogurt gels formed with a lower inoculation rate. When CCP dissolves at a lower pH, caseins at this lower pH value may be less sensitive to excessive rearrangements, and this may make stiffer gel networks (i.e., high G' and {sigma}yield values). In yogurt gels made with a lower inoculation rate (e.g., 0.5%), the slightly earlier start to the CCP solubilization process and its occurrence at a slightly higher pH value may have altered the type of casein particles present in the gel network. A higher pH at LTmax (e.g., pH ~5.14) observed in yogurt gels formed at a lower inoculation rate would be far from the isoelectric point of casein, suggesting that there were greater electrostatic repulsions compared with yogurt gels made with a higher inoculation rate. Inoculation rate also changes both the TGel and TpH4.6, so it is also possible that some of the observed changes in gel properties are due to the altered kinetics of gel formation. The overall result of the slower inoculation rate was the formation of weaker gels that were more prone to rearrangement and whey separation.

The microstructure of yogurt gels made at a lower inoculation rate exhibited larger pores, whereas a more cross-linked and uniformly distributed protein network was observed in yogurt gels made at a higher inoculation rate (Figures 5Go and 6Go). A higher B was observed with a decrease in inoculation rate (Table 2Go), which also indicates the presence of larger pores. Lower yield stress of yogurt gels made at a lower inoculation rate may be attributed to large pores (which provided weak spots) and weaker interactions between casein particles (Lucey et al., 1997).

An increase in incubation temperature resulted in a decrease in G' values of yogurt gels at pH 4.6 and an increase in gelation pH (Table 2Go). When incubation temperature increases, there is an increase in hydrophobic interactions, which contributes to a more compact conformation and a contraction of casein particles. A decrease in the G' values of yogurt gels incubated at higher temperatures (a similar effect occurs with the use of higher measuring temperatures for yogurt) can be due to the decreased contact area (and therefore interactions) between casein particles (Roefs and van Vliet, 1990; Lucey et al., 1997; Lucey, 2002). When gelation occurs at a higher pH (i.e., at a higher incubation temperature), the loss of CCP due to a decrease in pH is less complete, which leads to greater loss of internal structure when the particles are in the gel matrix (Lucey and Singh, 1997; Horne, 2001). This is a possible explanation why the pH at gelation was negatively correlated with G' and positively correlated with LTmax (Table 3Go).

Yogurt gels incubated at 45.7°C exhibited higher LTmax values than those of yogurt gels incubated at 40°C (Table 2Go). A high loss tangent value indicates that there may be an increased possibility of relaxation of bonds in gel network, which may lead to increased rearrangements in gel network (van Vliet et al., 1991; Lucey, 2002). Higher thermal motion of protein particles at high incubation temperatures may alter the aggregation process and contribute to an increased possibility of the gel network to undergo rearrangements (Lee and Lucey, 2004). Yogurt gels made at 45.7°C exhibited uniformly dense protein clusters and much less interconnected or branched protein networks compared with yogurt gels at 40°C (Figures 5Go and 6Go), which probably contributed to extensive rearrangement in the gel network.

An increase in permeability was observed in yogurt gels incubated at higher temperature, indicating that there were larger pores (Table 2Go). Rearrangements of protein particles in gel networks enhance the formation of cross-links between the protein strands and local breakage of protein strands making up the network (i.e., junctions), which results in the formation of larger pores (van Vliet et al., 1997; van Vliet, 2000). The microstructures of yogurt gels incubated at higher temperature exhibited larger pores (Figures 5Go and 6Go), which is in agreement with high B. The permeability increases with time for rennet-induced gels, indicating that the pores became bigger, whereas there is little change in B with time in acid milk gels (van Vliet et al., 1991). After gel formation, the pores in yogurts incubated at 45.7°C became larger (Figure 6Go). Weak yogurt gels have a less stable network, large pores, and exhibit higher whey separation (Lee and Lucey, 2004).

With a decrease in the inoculation rate or an increase in the incubation temperature, there was an increased susceptibility of the gel network to rearrangements, as indicated by the decreased G' and {sigma}yield values and increased LTmax and B. Yogurt gels made at a decreased inoculation rate and increased incubation temperature also had increased whey separation (Table 2Go). When extensive rearrangements in the protein network occur, this can promote whey separation, which is related to an unstable gel network (Lucey et al., 1998a; Lucey, 2002). The highly positive correlation between whey separation and LTmax (r = 0.94, P < 0.001) and B (r = 0.89, P < 0.001) (Table 3Go) also indicates that rearrangement of network structure was associated with enhanced whey separation.


    CONCLUSIONS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
This study demonstrated that inoculation rate and incubation temperature are significant processing parameters that affect the physical properties and microstructure of yogurt gels. As inoculation rate increased and incubation temperature decreased, the G' and {sigma}yield values increased, and LTmax, pH at LTmax, B, and whey separation decreased. During fermentation, the microstructure changes clearly indicated that there were extensive rearrangements of the yogurt gel network incubated at 45.7°C. It was demonstrated that acidification rate, which affected solubilization of CCP and thus the pH at LTmax, and rearrangements of casein particles in gel network, were driving forces responsible for whey separation. The use of a combination of an intermediate to high inoculation rate (e.g., 2%) and low incubation temperature (~40°C) may provide yogurt with lower whey separation and less textural defects.


    ACKNOWLEDGEMENTS
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 
This study was funded by the USDA Cooperative State Research, Education, and Extension Service (CSREES) project WIS04363. The authors wish to thank Kristen Houck for assistance with preparing starter cultures, and Eric Verweiebe for technical assistance with confocal scanning laser microscopy.

Received for publication March 8, 2004. Accepted for publication May 18, 2004.


    REFERENCES
 TOP
 ABSTRACT
 INTRODUCTION
 MATERIALS AND METHODS
 RESULTS
 DISCUSSION
 CONCLUSIONS
 ACKNOWLEDGEMENTS
 REFERENCES
 


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Horne, D. S. 2001. Factors influencing acid-induced gelation of skim milk. Pages 345–351 in Food Colloids: Fundamentals of Formulation. E. Dickinson and R. Miller, eds. Royal Society of Chemistry, Cambridge, UK.

Horne, D. S. 2003. Casein micelles as hard spheres: Limitations of the model in acidified gel formation. Colloids and Surfaces A: Physicochem. Eng. Aspects 213:255–263.

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Laligant, A., M. H. Famelart, D. Paquet, and G. Brulé. 2003. Fermentation by lactic bacteria at two temperatures of pre-heated reconstituted milk. II. Dynamic approach of the gel construction. Lait 83:307–320.

Lee, W. J., and J. A. Lucey. 2004. Rheological properties, whey separation, and microstructure in set-style yogurt: Effects of heating temperature and incubation temperature. J. Texture Stud. 34:515–536.

Lucey, J. A. 2002. Formation and physical properties of milk protein gels. J. Dairy Sci. 85:281–294.[Abstract]

Lucey, J. A., M. E. Johnson, and D. S. Horne. 2003. Perspectives on the basis of the rheology and texture properties of cheese. J. Dairy Sci. 86:2725–2743.[Abstract/Free Full Text]

Lucey J. A., and H. Singh. 1997. Formation and physical properties of acid milk gels: A review. Food Res. Int. 30:529–542.

Lucey, J. A., T. van Vliet, K. Grolle, T. Geurts, and P. Walstra. 1997. Properties of acid casein gels made by acidification with glucono-{delta}-lactone. 1. Rheological properties. Int. Dairy J. 7:381–388.

Lucey, J. A., P. A. Munro, and H. Singh. 1998a. Whey separation in acid skim milk gels made with glucono-{delta}-lactone: Effects of heat treatment and gelation temperature. J. Texture Stud. 29:413–426.

Lucey, J. A., M. Tamehana, H. Singh, and P. A. Munro. 1998b. A comparison of the formation, rheological properties and microstructure of acid skim milk gels made with a bacterial culture or glucono-{delta}-lactone. Food Res. Int. 31:147–155.

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