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Department of Food Science, University of Wisconsin-Madison, 1605 Linden Drive, Madison, WI 53706
Corresponding author: J. A. Lucey; e-mail: jalucey{at}facstaff.wisc.edu.
| ABSTRACT |
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Key Words: yogurt rheology starter culture gelation
Abbreviation key: B = permeability coefficient, CCP = colloidal calcium phosphate, G' = storage modulus, GDL = glucono-
-lactone, LTmax = maximum loss tangent value, tan
= loss tangent,
yield = yield strain,
yield = yield stress,
pH gel to 5.0 = acidification rate between gelation time and time at pH 5.0,
pH 5.0 to 4.6 = acidification rate between time at pH 5.0 and pH 4.6
| INTRODUCTION |
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casein on the surface of casein micelles and cross-link caseins and whey proteins (Lucey and Singh, 1997). There is increased caseincasein attraction as the pH of milk decreases from ~6.6 (typical milk pH) to ~4.6 during yogurt fermentation, which results in gelation as caseins approach their isoelectric point. Acidification of heated milk also leads to the partial loosening of the yogurt gel network due to the solubilization of colloidal calcium phosphate (CCP) (Lucey, 2002). Physical properties of yogurt gels, including whey separation, play an important role in quality and consumer acceptance. An understanding of the gelation process during fermentation is critical in manipulating the physical properties of yogurt. However, relatively little work has been performed to study the detailed process of gel formation in yogurt. Dynamic rheology tests, confocal scanning, laser microscopy, permeability, and whey separation are useful methods to study the formation of acid-induced milk gels (Lucey et al., 1998a; Lee and Lucey, 2004).
The rheological properties of acid gels are affected by different starter concentration and incubation temperatures, which directly affect the rate of acidification. van Marle and Zoon (1995) reported that, in acid gels formed by glucono-
-lactone (GDL), an increase in the acidification rate at the gel point resulted in gels with higher storage modulus (G') values compared with GDL-induced gels made with lower acidification rates. An increase in the shear modulus of GDL-induced gels and a decrease in the time of the onset of gelation were observed in GDL-induced gels with increased GDL concentrations (Kim and Kinsella, 1989). Kristo et al. (2003) reported that small deformation rheological properties, such as G'max, of fermented milk products were affected by different inoculum concentrations and incubation temperature. There have been several studies on the effect of incubation temperature on physical and micro-structural properties of yogurt gels. The G' values of yogurt gels increased with a decrease in incubation temperature (Lucey et al., 1998b; Kristo et al., 2003; Lee and Lucey, 2004). In contrast with these, Haque et al. (2001) reported that yogurt gels made at a lower incubation temperature exhibited lower G' values of yogurt gels. An increase in the maximum loss tangent values (LTmax) was observed with an increase in incubation temperature (Laligant et al., 2003; Lee and Lucey, 2004). Van Vliet et al. (1997) and Lucey et al. (1998b) also reported that GDL-induced gels made at a higher incubation temperature had higher permeability (B) values than gels made at lower incubation temperature. Acid milk gels made at a higher incubation temperature exhibited greater whey separation compared with acid milk gels formed at lower incubation temperature (Lucey et al., 1998a; Lee and Lucey, 2004). High incubation temperature resulted in a decrease in fracture stress of GDL-induced gels and an increase in fracture strain (Lucey et al., 1997; van Vliet et al., 1997).
Different physical properties and microstructures were observed in acid milk gels made with GDL and bacterial culture (Lucey et al., 1998b). These differences could be due to differences in the pH profiles and rate of acidification between GDL-induced and bacterially induced gels (Lucey et al., 1998b). The integrity of the casein micelle and changes in the internal micellar structure as a function of pH are important factors that determine the viscoelastic properties of acid-induced gels (Lucey and Singh, 1997). It is likely that the rate of acidification, altered by varying the inoculation rate of the starter culture as well as the incubation temperature, could modify the rheological, physical, and microstructural properties of yogurt gels. The combined effects of inoculation rate and incubation temperature on physical properties, such as permeability, whey separation, and microstructure of yogurt gels, do not appear to have been reported. The incubation temperatures of 40 and 45.7°C were chosen, as they cover the range of high and low temperatures often used industrially for yogurt manufacture in the United States.
The objectives of this research were to investigate the combined effects of inoculation rate and incubation temperature on the physical properties and microstructure of yogurt gels, and to study the relationships among physical properties, acidification rate parameters, and microstructure.
| MATERIALS AND METHODS |
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Yogurt Fermentation
A commercial yogurt culture (YC-087, Chr. Hansen, Inc., Milwaukee, WI), which consisted of mainly Streptococcus thermophilus and Lactobacillus delbrueckii subsp. bulgaricus with a few other probiotic strains, was used to prepare yogurt. Stock cultures were prepared by transferring 130 mg of freeze-dried culture to 1000 g of autoclaved reconstituted skim milk and were incubated at 35°C for 10 h (pH ~4.80) before being stored at 80°C. Working cultures were made by thawing frozen stock cultures, transferring 0.8 mL of thawed stock culture to 79.2 g of autoclaved reconstituted skim milk (10.7% [wt/wt]), and incubating at 35°C for 10 h. Preheat-treated (82.5°C for 30 min) skim milk was inoculated with 0.5, 1, 2, 3, or 4% (wt/wt) of working culture and incubated at 40 or 45.7°C until pH of the milk reached 4.6. A model PCM 700 Orion Sensor Link system (Orion Research Inc., Beverly, MA), connected to a personal computer, was used to continuously monitor pH changes during fermentation. The pH measurements were taken every 5 min during fermentation. The acidification rate was determined from the linear slopes of the pH versus time curves (pH profiles) (Figure 1
) and was expressed as pH milliunit/min (mU/min).
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), which is the ratio of viscous to elastic properties (Roefs et al., 1990; Lucey et al., 1997, 1998b). The cup and bob measuring geometry (Z3 DIN) consisting of 2 coaxial cylinders (diameters 25.0 and 27.5 mm) was used. Thirteen milliliters of preheated inoculated milks with 0.5, 1, 2, 3, or 4% (wt/wt) working starter culture added were transferred to the rheometer. The milk surface in cup and bob measuring geometry was covered with vegetable oil to prevent evaporation. During fermentation, yogurts were oscillated at a frequency of 0.1 Hz. The applied strain was 1% which, when applied, did not disrupt the development of the network structure (van Marle and Zoon, 1995). Measurements were taken every 5 min until a pH of 4.6 was reached. Gelation was arbitrarily defined as the moment when the G' of gels was greater than 1 Pa (e.g., Lucey et al., 1998b). The effect of the time scale of deformation on the rheological properties of yogurts was investigated with a frequency sweep test when yogurts were formed. The range of frequency was 0.002 to 1.0 Hz. The large deformation properties of yogurts formed in situ (as above) were determined with the method described by Lucey et al. (1997). A constant shear rate of 0.01/s was applied to yogurt gels. Yield stress was defined as the point when the shear stress started to decrease.
Permeability
The permeability coefficient (B) of yogurts was assessed using the method described by Roefs et al. (1990) and Lucey et al. (1998b). Yogurts inoculated with 0.5, 1, 2, 3, or 4% (wt/wt) working starter culture were incubated at 40 or 45.7°C in open-ended glass tubes (length of 25 cm and inner diameter of 4 mm). When the pH of milk was 4.6, glass tubes were vertically placed in a rack, which was located in a transparent measuring vat filled with acid (pH 4.6) whey. The temperature of acid whey was 30°C, and the viscosity of acid whey was assumed to be 0.95 mPa/s (Lucey et al., 1998b). The pressure gradient due to the difference in the level between the top of the yogurt gel in the glass tube and the whey surface in the vat makes whey flow (slowly) through the yogurt gels. The height of whey was determined using a model 2202 digital cathetometer (Precision Tool and Instrument, Bexhillon-Sea, UK). The permeability coefficient (B) was calculated with the following equation:
![]() |
where
| B | = | is the permeability coefficient,
| h![]() | = | is the height of whey in the reference tube,
| ht1 | = | is the height of whey in tube at time t1,
| ht2 | = | is the height of whey in tube at time t2,
| ![]() | = | is the viscosity of whey,
| h | = | is the length of gel,
| ![]() | = | is the density of whey, and
| g | = | is acceleration due to gravity.
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Whey Separation
The whey separation of yogurt gels was determined using the method of Lucey et al. (1998a). After preheating, 220 g of milk was inoculated with 0.5, 1, 2, 3, or 4% (wt/wt) working starter culture; inoculated milks were transferred to 250-mL glass volumetric flasks. The milks were incubated in a temperature-controlled incubator (model 650F, Fisher Scientific, Hanover, IL) at 40 or 45.7°C until pH of the milk reached 4.6. Eight flasks were used for each treatment. Any whey that was present on the yogurt surface during fermentation was measured. The degree of whey separation was calculated with the following equation: %whey = (weight of whey/total weight of milk) x 100.
Confocal Scanning Laser Microscopy
The microstructures of yogurt gels were observed using confocal scanning laser microscopy operated in fluorescence mode, as reported by Lee and Lucey (2004). Acridine orange (Sigma Chemical Co., St. Louis, MO) was used as fluorescent protein dye and dissolved in distilled water to a concentration of 0.2% (wt/wt). Yogurt culture and 300 µL of acridine orange were then added to 50 mL of preheat-treated milk and mixed. A few drops of mixture were transferred to a special slide with a cavity and then held in a temperature-controlled incubator (model 650F, Fisher Scientific, Hanover, IL) at 40 or 45.7°C until the pH of the milk reached 4.6. Yogurt gels were examined at gelation time, the time at which there was a maximum in tan
, and the end of fermentation (when pH of milk reached 4.6) using Bio-Rad MRC 1024 confocal scanning laser microscopy (Hemel Hempstead, UK) with an air-cooled Ar/Kr laser. At least 3 representative images were obtained at an excitation wavelength of 488 nm and with a 60x oil-immersion objective lens (numerical aperture = 1.4).
Statistical Analysis
A 2-factor (5 x 2) ANOVA with interaction was used to investigate the effect of inoculation rate and incubation temperature on the physical properties and microstructure of yogurt gels. Each experiment was performed in triplicate. Significance was established at P < 0.05. The statistical analysis system, version 8.02 (SAS Institute Inc., Cary, NC), was used to perform all statistical analyses.
| RESULTS |
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profiles of yogurt gels as a function of pH were shown in Figure 2
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An LTmax was observed in all yogurt gels between pH 5.2 and 5.0 (Figure 2
). An increase in inoculation rate shifted tan
profiles to lower pH values for both incubation temperatures (Figure 2
). Inoculation rate significantly affected pH at LTmax (P < 0.001) but not the LTmax value, whereas incubation temperature had a significant effect on pH at LTmax (P < 0.05) and LTmax (P < 0.001) (Table 1
). It was found that inoculation rate had a more pronounced effect on pH at LTmax, whereas incubation temperature had a dominant effect on LTmax, as indicated by higher mean square values (Table 1
). There were no significant differences in LTmax values of yogurt gels with different inoculation rates (Table 2
). The LTmax values of yogurt gels incubated at 45.7°C were significantly higher than those for yogurt gels incubated at 40°C (Table 2
).
In frequency sweep tests (Figures 3a
and 4a
), the log G' values of yogurt gels increased linearly as log frequency increased. The same trends were reported for yogurt gels inoculated with 2% culture and incubated at 34, 40, and 46°C (Lee and Lucey, 2004). Plots with log G' versus log frequency had straight lines, with slopes between 0.15 and 0.17 (Figures 3a
and 4a
). There was a slight increase in tan
, with increasing frequency for yogurt gels inoculated with 3 or 4% starter culture and incubated at 40°C (Figure 3b
). However, the tan
values of yogurt gels inoculated with 0.5, 1, or 3% (wt/wt) starter culture and incubated at 40°C were independent on frequency. The tan
values of all the yogurt gels incubated at 45.7°C increased with an increase in frequency (Figure 4b
). A similar trend was observed in yogurt gels inoculated with 2% (wt/wt) and incubated at 45.7°C (Lee and Lucey, 2004).
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yield) (P < 0.001) and yield strain (
yield) (P < 0.01) was observed, whereas incubation temperature had a significant effect (P < 0.001) on
yield (Table 1
yield and
yield increased (Table 2
yield was observed in yogurt gels incubated at 45.7°C (Table 2
Permeability and Whey Separation
The size of the inhomogenities of gel network (i.e., largest pores) was approximated by permeability measurement (van Dijk and Walstra, 1986). Inoculation rate and incubation temperature had significant effects (P < 0.001) on B and whey separation (Table 1
). The interaction between inoculation rate and incubation temperature was significant for B (P < 0.01) (Table 1
). A lower B was observed with an increase in inoculation rate, whereas higher incubation temperature resulted in higher B (Table 2
), indicating the presence of larger pores. Higher B values were observed previously in GDL-induced gels and yogurt gels made at a higher incubation temperature (van Vliet et al., 1997; Lucey et al., 1998b; Lee and Lucey, 2004).
Whey separation refers to the spontaneous appearance of whey (serum) on milk gel surfaces and is called wheying-off (Lucey et al., 1998a). Inoculation rate and incubation temperature significantly affected whey separation (P < 0.001) (Table 1
). Whey separation decreased as inoculation rate increased and incubation temperature decreased (Table 2
). Lucey et al. (1998a) and Lee and Lucey (2004) reported that GDL-induced gels and yogurt gels made at a lower incubation temperature had lower whey separation. It should be noted that incubation temperature was the dominant factor affecting B and whey separation, as indicated by the much higher mean square values (Table 1
).
Acidification Kinetics
As was observed in Figure 2
, major changes in the G' and tan
curves as a function of pH occurred in 2 pH regionsi.e., gelation pH to pH 5.0; pH 5.0 to pH 4.6. The acidification rates between gelation time and the time to reach pH 5.0 (
pH gel to 5.0) and between the time at pH 5.0 to pH 4.6 (
pH 5.0 to 4.6) were determined to study the relationship between the acidification rate in these 2 pH regions and the physical properties of yogurt gels. Inoculation rate significantly affected the
pH gel to 5.0 and
pH 5.0 to 4.6, whereas incubation temperature had a significant effect on
pH 5.0 to 4.6 (Table 1
). It is clear that inoculation rate had a dominant effect on
pH gel to 5.0, as indicated by the higher mean square values (Table 1
). The
pH gel to 5.0 increased with an increase in inoculation rate, whereas no significant differences in
pH gel to 5.0 values were observed in yogurt gels made with the different incubation temperatures (Table 2
).
Relationships Between Rheological and Physical Properties
The correlation coefficients between the rheological and physical properties of yogurt gels are shown in Table 3
. There were significant positive correlations between pH at gelation and B, whey separation, and LTmax, with r values of 0.62 (P < 0.001), 0.47 (P < 0.01), and 0.51 (P < 0.01), respectively (Table 3
). The G' value at pH 4.6 was negatively correlated with B (r = 0.49, P < 0.01) and whey separation (r = 0.48, P < 0.01) (Table 3
). Strong positive correlations were found between LTmax and B (r = 0.93, P < 0.001) and whey separation (r = 0.94, P < 0.001) (Table 3
). The
pH gel to 5.0 negatively correlated with pH at LTmax (r = 0.53, P < 0.01) (Table 3
).
pH 5.0 to 4.6 had significantly negative correlations with LTmax (r = 0.57, P < 0.001), B (r = 0.70, P < 0.001), and whey separation (r = 0.61, P < 0.001) (Table 3
). A significant (P < 0.001) positive correlation (r = 0.89, P < 0.001) was observed between B and whey separation (Table 3
). Lee and Lucey (2004) reported some similar results.
yield was positively correlated with
yield (r = 0.68, P < 0.001) but negatively correlated with gelation time (r = 0.67, P < 0.001) (Table 3
). A significant negative correlation (r = 0.64, P < 0.001) was observed between gelation time and
yield.
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| DISCUSSION |
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At pH 4.6, the G' values of yogurt gels made with 0.5% starter culture were significantly lower than the other gels (Table 2
). No significant differences in LTmax were observed in yogurt gels made at different inoculation rates, although there was a trend of a slight reduction with higher rates (Table 2
). A high LTmax value has been associated with greater gel rearrangements (Lucey, 2002). The pH at LTmax significantly decreased with an increase in inoculation rate (Table 2
). The
pH gel to 5.0 had a significant negative correlation with pH at LTmax (r = 0.53, P < 0.01) (Table 3
) (i.e., a faster acidification rate gave a lower pH at LTmax). The solubilization of CCP in milk during acidification is a slow process (Walstra and Jenness, 1984), and it may have required a slightly lower pH to completely dissolve CCP under a condition of fast acidification (i.e., high inoculation rates may be less efficient in solubilizing CCP, as there would be less time at any particular pH value during milk acidification). When CCP is dissolved within casein particles, there is an increase in electrostatic repulsion between the exposed phospho-serine residues (Lucey, 2002; Lucey et al., 2003). Yogurt gels made with a higher inoculation rate have a lower pH at LTmax (e.g., pH ~5.0), which would be closer to the isoelectric point of casein compared with yogurt gels formed with a lower inoculation rate. When CCP dissolves at a lower pH, caseins at this lower pH value may be less sensitive to excessive rearrangements, and this may make stiffer gel networks (i.e., high G' and
yield values). In yogurt gels made with a lower inoculation rate (e.g., 0.5%), the slightly earlier start to the CCP solubilization process and its occurrence at a slightly higher pH value may have altered the type of casein particles present in the gel network. A higher pH at LTmax (e.g., pH ~5.14) observed in yogurt gels formed at a lower inoculation rate would be far from the isoelectric point of casein, suggesting that there were greater electrostatic repulsions compared with yogurt gels made with a higher inoculation rate. Inoculation rate also changes both the TGel and TpH4.6, so it is also possible that some of the observed changes in gel properties are due to the altered kinetics of gel formation. The overall result of the slower inoculation rate was the formation of weaker gels that were more prone to rearrangement and whey separation.
The microstructure of yogurt gels made at a lower inoculation rate exhibited larger pores, whereas a more cross-linked and uniformly distributed protein network was observed in yogurt gels made at a higher inoculation rate (Figures 5
and 6
). A higher B was observed with a decrease in inoculation rate (Table 2
), which also indicates the presence of larger pores. Lower yield stress of yogurt gels made at a lower inoculation rate may be attributed to large pores (which provided weak spots) and weaker interactions between casein particles (Lucey et al., 1997).
An increase in incubation temperature resulted in a decrease in G' values of yogurt gels at pH 4.6 and an increase in gelation pH (Table 2
). When incubation temperature increases, there is an increase in hydrophobic interactions, which contributes to a more compact conformation and a contraction of casein particles. A decrease in the G' values of yogurt gels incubated at higher temperatures (a similar effect occurs with the use of higher measuring temperatures for yogurt) can be due to the decreased contact area (and therefore interactions) between casein particles (Roefs and van Vliet, 1990; Lucey et al., 1997; Lucey, 2002). When gelation occurs at a higher pH (i.e., at a higher incubation temperature), the loss of CCP due to a decrease in pH is less complete, which leads to greater loss of internal structure when the particles are in the gel matrix (Lucey and Singh, 1997; Horne, 2001). This is a possible explanation why the pH at gelation was negatively correlated with G' and positively correlated with LTmax (Table 3
).
Yogurt gels incubated at 45.7°C exhibited higher LTmax values than those of yogurt gels incubated at 40°C (Table 2
). A high loss tangent value indicates that there may be an increased possibility of relaxation of bonds in gel network, which may lead to increased rearrangements in gel network (van Vliet et al., 1991; Lucey, 2002). Higher thermal motion of protein particles at high incubation temperatures may alter the aggregation process and contribute to an increased possibility of the gel network to undergo rearrangements (Lee and Lucey, 2004). Yogurt gels made at 45.7°C exhibited uniformly dense protein clusters and much less interconnected or branched protein networks compared with yogurt gels at 40°C (Figures 5
and 6
), which probably contributed to extensive rearrangement in the gel network.
An increase in permeability was observed in yogurt gels incubated at higher temperature, indicating that there were larger pores (Table 2
). Rearrangements of protein particles in gel networks enhance the formation of cross-links between the protein strands and local breakage of protein strands making up the network (i.e., junctions), which results in the formation of larger pores (van Vliet et al., 1997; van Vliet, 2000). The microstructures of yogurt gels incubated at higher temperature exhibited larger pores (Figures 5
and 6
), which is in agreement with high B. The permeability increases with time for rennet-induced gels, indicating that the pores became bigger, whereas there is little change in B with time in acid milk gels (van Vliet et al., 1991). After gel formation, the pores in yogurts incubated at 45.7°C became larger (Figure 6
). Weak yogurt gels have a less stable network, large pores, and exhibit higher whey separation (Lee and Lucey, 2004).
With a decrease in the inoculation rate or an increase in the incubation temperature, there was an increased susceptibility of the gel network to rearrangements, as indicated by the decreased G' and
yield values and increased LTmax and B. Yogurt gels made at a decreased inoculation rate and increased incubation temperature also had increased whey separation (Table 2
). When extensive rearrangements in the protein network occur, this can promote whey separation, which is related to an unstable gel network (Lucey et al., 1998a; Lucey, 2002). The highly positive correlation between whey separation and LTmax (r = 0.94, P < 0.001) and B (r = 0.89, P < 0.001) (Table 3
) also indicates that rearrangement of network structure was associated with enhanced whey separation.
| CONCLUSIONS |
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yield values increased, and LTmax, pH at LTmax, B, and whey separation decreased. During fermentation, the microstructure changes clearly indicated that there were extensive rearrangements of the yogurt gel network incubated at 45.7°C. It was demonstrated that acidification rate, which affected solubilization of CCP and thus the pH at LTmax, and rearrangements of casein particles in gel network, were driving forces responsible for whey separation. The use of a combination of an intermediate to high inoculation rate (e.g., 2%) and low incubation temperature (~40°C) may provide yogurt with lower whey separation and less textural defects.
| ACKNOWLEDGEMENTS |
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Received for publication March 8, 2004. Accepted for publication May 18, 2004.
| REFERENCES |
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-lactone: Effects of heat treatment and gelation temperature. J. Texture Stud. 29:413426.
-lactone. Food Res. Int. 31:147155.
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