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Istituto Sperimentale Lattiero Caseario Lodi, Italy
Corresponding Author:
Germano Mucchetti; email:
gmucchetti{at}ilclodi.it.
| ABSTRACT |
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An in vivo model system for cooked mini-cheese production and ripening acceleration was set up to demonstrate the ability of thermophilic lactic acid bacteria, used as a starter, to produce pyroglutamic acid (pGlu). In mini-cheeses stored at 38 and 30°C for up to 45 d, all starters tested produced different amounts of pGlu. In descending order of pGlu production, the bacteria analyzed were: Lactobacillus helveticus, Lactobacillus delbrueckii subsp. bulgaricus, Streptococcus thermophilus, and Lactobacillus delbrueckii subsp. lactis.
Evidence for the presence of glutamine to pGlu cyclase activity in lactic acid bacteria was provided. Cell lysates obtained from cultures of L. helveticus, L. delbrueckii subsp. bulgaricus, L. delbrueckii subsp. lactis, and S. thermophilus showed the ability to cyclize glutamine to pGlu, resulting in processing yields from 1.4 to 30.3%, depending on the subspecies. Formation of pGlu from free glutamine appeared to be similar to that observed using a glutamine-glutamine dipeptide substrate. Under the experimental conditions applied, pGlu aminopeptidase activity was only detected in L. helveticus. Thus, pGlu formation in long-ripened cooked cheese may depend on the activity of thermophilic lactic acid bacteria.
Key Words: pyroglutamic acid lactic acid bacteria cyclase activity
Abbreviation key: LAB = Lactic Acid Bacteria, NCN = noncasein nitrogen, pGlu = Pyroglutamic Acid, PCP = pyrrolidone carboxyl peptidase, PYRase = L-pyroglutamil-peptide hydrolase
| INTRODUCTION |
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pGlu can also be released in cheese from the N terminus of proteins and peptides by the activity of pyrrolidone carboxyl peptidase (PCP) or L-pyroglutamil-peptide hydrolase (PYRase) (E.C. 3.4.11.8). PCP has been detected in many bacteria (Awadé et al., 1994; Williams et al., 1997; Laan et al., 1998; Williams and Banks, 1998). The enzymatic synthesis of pGlu by cyclotransferase from glutamic acid or glutamine as precursors has been described for Pseudomonas cruciviae (Akita et al., 1959) and Streptococcus bovis (Chen and Russel, 1989).
As a free acid in the enantiomeric form L, pGlu has been found in large quantities in Parmigiano-Reggiano and Grana Padano cheeses, two typical Italian hard-cooked cheeses produced using a natural whey starter composed mainly of thermophilic lactobacilli and ripened for a minimum of 12 and 9 months respectively (Mucchetti et al., 2000). After 2 to 3 mo of ripening, pGlu appeared and progressively increased for up to 24 mo of ripening and 600 mg/100 g of cheese (Panari, 1985; Mucchetti et al., 2000).
That thermophilic lactobacilli are involved in pGlu production is suggested by the low content of pGlu (67 mg/100 g) found in Bagos, a long-ripened Italian mountain cheese made without starter addition, and by the limited pGlu content (150 mg/100 g) detected in cheese made from starters containing S. thermophilus after 5 to 6 mo of ripening (Mucchetti et al., 2000). pGlu content in experimental Grana Padano cheeses made with raw or pasteurised milk was similar (Mucchetti et al., 2000).
These observations suggest that pGlu formation depends mainly on the whey starter microflora rather than that of raw milk (Mucchetti et al., 2000).
Because of the localization in cytoplasm of those enzymes able to release pGlu from the N terminus of peptides (Awadé et al., 1994), it can be supposed that these enzymes may be active in the cheese, mainly if bacterial cells undergo lysis. Hence, to release pGlu in cheese, the starter and/or raw milk microflorae must either undergo autolysis or be lysed. In cheese, Gatti et al. (1999) showed the presence of aminopeptidase activities, which are characteristic of thermophilic lactobacilli from whey starters and may be considered as markers of bacterial autolysis.
The presence of aminopeptidase pGlu activity has been rarely shown in thermophilic lactobacilli and streptococci. Williams and Banks (1997) and Williams et al. (1998) detected aminopeptidase pGlu activity by cell lysates from two L. helveticus strains, but did not find it in L. delbrueckii subsp. bulgaricus and L. delbrueckii subsp. lactis.
This work aims to show the ability of thermophilic lactic acid bacteria (LAB) to form pGlu both in vivo and in vitro.
| MATERIALS AND METHODS |
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Starters Used for the Production of Mini-cheeses
For the cheeses coded LH, LB, and LL, three single-species LAB starters, obtained by respectively mixing 4 strains of Lactobacillus helveticus 3, 7, 22 and 23 (LH), 5 strains of Lactobacillus delbrueckii subsp. bulgaricus 2, 10, 15, 17 and 19 (LB), and 5 strains of Lactobacillus delbrueckii subsp. lactis 14 to 18 (LL), from the ILC collection, were prepared (Table 1
). A commercial Streptococcus thermophilus culture (IDC, Centro Sperimentale Latte, Zelo Buon Persico, Milano, Italy) as a direct-to-vat starter, and S. thermophilus and L. delbrueckii subsp. bulgaricus cultures (IDC, Centro Sperimentale Latte) were used for mini-cheeses coded ST and ST+LB. For the production of the reference mini-cheese (SG), a common commercial whey starter for industrial Grana Padano cheese making, containing undefined thermophilic lactobacilli (SierGrana, Alce, Novara, Italy), was used.
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330 kg of milk partially skimmed (2.4% fat) by spontaneous creaming was pasteurized directly in a coagulation vat using the following thermal cycle: the heating time from 15 to 70°C was 15 min, the holding time at 70°C was 1 min, and the cooling time from 70°C to the renneting temperature of 32°C was 22 min. After adding 6 g of lysozyme (Clerici, Cadorago-Como, Italy) and the starter, coagulation occurred within 12 to 14 min by adding 4 g calf rennet (Titre 1:125,000, Clerici, Cadorago-Como, Italy) per 100 kg of milk. Following the Grana cheese making process (Neviani and Carini, 1994), after fine curd breakage and cooking at 53°C, the cooked curd was extracted to make mini-cheeses.
Curd Extraction and Molding
Each mini cheese was made from a 4-kg mixture containing curd and whey which was taken from the bulk maintained under stirring, and placed directly into a baby Gouda mold. The molds were provided with a net for rapid whey drainage. A lid was put on the mold so that mini-curds could be turned over without coming into contact with the operators hands. Twenty cheeses were obtained from each vat. The overall curd extraction time to obtain the mini-cheeses was 5 min, and the remaining curd yielded a whole cheese. The mini-curds in the molds were placed in a forced-air oven at 40°C for 18 h and then immersed in saturated brine at 40°C for 1 h. After removal from the brine, the mini-cheeses were kept in the oven for 60 to 90 min to dry the residual brine on the surface. The dried cheeses were then immersed in a fused paraffin bath (hardening interval 68 to 74°C) to make a hydrophobic barrier, thus decreasing loss of weight by evaporation during the subsequent ripening step. Each cheese weighed approximately 300 g.
Ripening
Cheeses were weighed prior to ripening, and those exceeding ± 5% of the average weight were rejected. To accelerate bacterial cell lysis, and consequently the cheese ripening and pGlu formation, the mini-cheeses, subdivided into 6-unit batches for each incubation temperature, were ripened in air ovens at 15°, 30°, and 38°C for up to 45 d.
Cheese Composition Analyses
The total solids content of the mini-cheeses was determined according to IDF No 4A:1982 standard (IDF, 1982). The NaCl content of cheese was determined according to IDF No 17A: 1972 standard (IDF, 1972).
To measure the acceleration of cheese ripening due to storage temperature, the total nitrogen, noncasein nitrogen (NCN), and NPN of the reference cheeses (SG), were evaluated according to Gripon et al. (1975).
The pGlu, lactic acid, and galactose contents of the cheeses were determined by HPLC with the method described by Bouzas et al. (1991) for the simultaneous analysis of sugars and organic acids in cheese, using an Aminex HPX-87 column (Bio-Rad Laboratories, Richmond, CA) and ultraviolet and refractive index detectors in series.
Microbiological Characteristics
Thermophilic LAB counts were carried out in MRS agar (Biokar, Beauvais, France) with anaerobic incubation of the poured plates at 42°C for 48 h. Total coliform counts were carried out in Violet Red Brilliant Agar (Oxoid, Basingstoke, UK) with incubation at 30°C for 24 h. Eumycetic microflora count was carried out in Oxytetracycline Glucose Yeast Extract Agar (Oxoid), and incubated at 25°C for 5 d.
Evaluation of Cell Lysis by Determination of Aminopeptidase Activity
To verify the influence of storage temperature on the degree of starter bacterial cell lysis, the amount of lysis was evaluated by determining the aminopeptidase activity with lysine ß-naphthylamide as a substrate. The enzymatic activity was only determined in cheeses produced with single-species multiple-strain cultures after 12 and 45 d of storage at 12°, 30°, and 38°C and was ascertained by the previously described method (Gatti et al., 1999).
Detection of Cyclase and Aminopeptidase pGlu Activities
In order to verify the ability of LAB to produce pGLu in vitro, the cyclase and peptidase activities of single strains of thermophilic lactobacilli and S. thermophilus, chosen among those used in the formulation of the starters, have also been evaluated.
L. helveticus 3, L. delbrueckii subsp. lactis 18, L. delbrueckii subsp. bulgaricus 10 and S. thermophilus A, isolated from the commercial blend used as a starter, were cultured in 400-ml MRS and M17 (Oxoid, UK) broth at 42°C after incubation overnight. After centrifugation at 11,600 x g at 4°C for 30 min, the cells were washed twice using 50 mM glycerophosphate buffer, pH 7.0. The pellet was resuspended in 10 ml of 10 mM Tris Ethanol Amine (TEA) buffer, pH 7.0, then subjected to treatment in a French Press apparatus (20 K Manual Fill cell pressure, Spectronic Instruments, Analytical Control SpA, Cinisello Balsamo, Milano, Italy) at 4°C and 128 MPa for 15 (first run) and 5 min (second run). The cell lysate was frozen at –20°C.
Cyclase Activity: Conditions for Reaction and Determination of pGlu
Cell lysate (0.2 ml) was added to 1.8 ml of either 7.85 mg/ml of glutamine or 7.7 mg/ml of glutamine-glutamine dipeptide (Fluka Chemie AG, Sigma-Aldrich, Milano, Italy) dissolved in 10 mM TEA buffer, pH 8.6. The enzyme-substrate mixtures were then incubated at 42°C for 24 and 48 h. After ultrafiltration by centrifugation at 3000 g at 25°C for 95 min in Centriplus 3 MW microconcentrators with a 3000-dalton cutoff (Amicon, Passirana di Rho, Milan, Italy), the pGlu content of the filtrate was determined by HPLC, as described above.
Aminopeptidase pGlu Activity
Using the same cell lysates as those used to determine cyclase activity, the PYRase activity was determined by both spectrophotometry, using pGlu ß-naphthylamide as a substrate as previously described (Gatti et al., 1999), and by high resolution chromatography. Cell lysate (0.1 ml) was added to 0.9 ml of solution containing 0.22 mg of pGlu-alanine peptide (Fluka) dissolved in 10 mM TEA buffer, pH 7.0. The enzyme-substrate mixture was incubated at 42°C for 24 h. After ultrafiltration by centrifugation at 3000 g at 25°C for 95 min in a Centriplus 3 MW microconcentrator with a 3000-dalton cutoff (Amicon), the pGlu content of the filtrate was determined by HPLC as described above.
Statistical analysis
Data from chemical cheese composition were evaluated for their significance (P < 0.05) with one-way ANOVA, by the software "Analyse-It+General Statistics vsn. 1.62" for Microsoft Excel (Analyse-It Company, UK).
| RESULTS AND DISCUSSION |
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Microbiological Characteristics of Mini-cheeses
It was possible to distinguish between the development of the lactic microflora added with the starter during the first 24 h of cheesemaking and the development at the end of the ripening period at the three different temperatures (Table 3
). Cheeses LH and LB, made from L. helveticus and L. delbrueckii subsp. bulgaricus, showed decreased values for cfu/g after 24 h, compared with those found in cooked curds. Conversely, the other mini-cheeses showed a progressive increase in the lactic microflora from the starter. The ripening temperature sharply decreased the viable microbial population in cheeses ripened at 38°C, except for those made from commercial starters (containing undefined thermophilic lactobacilli, or a mixture of S. thermophilus and L. delbrueckii subsp. bulgaricus), where cell death was definitely lower. The presence of nonfermented galactose in the 24-h cheeses ST, LB and ST+LB made with starters containing galactose-negative L. delbrueckii subsp. bulgaricus or S. thermophilus strains (Kandler and Weiss, 1986), together with the absence of coliform and eumycetic microflora, demonstrated that the prevailing microflora of mini-cheeses was supplied by starters.
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This work confirmed the association of glutamine to pGlu cyclase activity in LAB. We verified whether cell lysates produced pGlu from either free glutamine or glutamine-glutamine dipeptide in cultures of the strains L. helveticus3, L. delbrueckii subsp. bulgaricus 10, L. delbrueckii subsp. lactis 18 and S. thermophilus A (Table 7
). Cyclization of free glutamine in vitro appeared to be similar to that observed using glutamine-glutamine peptide as a substrate. Hence, under the conditions applied, conversion of glutamine to pGlu varied between 1.4 and 30.3%. L. helveticus 3, L. delbrueckii subsp. bulgaricus 10, and S. thermophilus A all showed a similar ability to form pGlu, whereas L. delbrueckii subsp. lactis 18 had a much lesser ability.
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Aminopeptidase pGlu Activity
Under experimental conditions, no aminopeptidase activity was detected using pGlu ß-naphthylamide as a substrate. L. helveticus 3 was the only lysate that hydrolyzed pGlu from pGlu-alanine peptide. This result was not obtained with L. delbrueckii subsp. bulgaricus 10, L. delbrueckii subsp. lactis 18 or S. thermophilus A. Williams and Banks (1997) detected aminopeptidase activity on pyroglutamil p-nitro anilide substrate by cell lysates from cultures of lactobacilli (which also included two L. helveticus strains) isolated from Cheddar cheese nonstarter microflora. Using cell lysates, Williams et al. (1998) confirmed pyrase activity in L. helveticus and in many mesophilic lactobacilli species, whereas they did not detect this activity in L. delbrueckii subsp. bulgaricus or L. delbrueckii subsp. lactis. Laan et al., 1998 also detected pyrase activity in Lactobacillus casei, Lactobacillus plantarum, and Lactococcus lactis, thus confirming previous observations by Exterkate and Stadhouders (1971).
| CONCLUSIONS |
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In a previous paper (Mucchetti et al., 2000), the presence of pGlu in different varieties of cheese was evaluated, and some hypotheses as to its formation were made. The present paper provides additional information on the role of thermophilic LAB in producing pGlu. The late appearance of pGlu in hard long ripened cheeses made it necessary to develop a system to accelerate cooked mini-cheese production and ripening in order to demonstrate in vivo pGlu production by the starter microflora. The strains used to make starters showed the ability to produce pGlu in mini-cheeses according to the following order: L. helveticus, L. delbrueckii subsp. bulgaricus, S. thermophilus, and L. delbrueckii subsp. lactis.
The association of glutamine with pGlu cyclase activity was demonstrated in vitro in the four thermophilic lactic species, and aminopeptidase activity was only detected in L. helveticus. It can thus be assumed that pGlu formation in long-ripened cooked cheese may depend on thermophilic LAB.
Received for publication November 9, 2001. Accepted for publication March 15, 2002.
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