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* Unité Mixte de Recherche de Génie et Microbiologie des Procédés Alimentaires, Institut National Agronomique de Paris Grignon/Institut National de la Recherche Agronomique, 78 850 Thiverval Grignon, France
São Paulo University, Department of Biochemical and Pharmaceutical Technology, Av Prof Lineu Prestes, 580, 05508-900, São Paulo, Brazil
Corresponding author:
I. Sodini; e-mail:
Sodini{at}grignon.inra.fr.
| ABSTRACT |
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Key Words: probiotic bacteria dairy ingredients stability texture
Abbreviation key: MPC = milk protein concentrate, CH = casein hydrolysate, SSC = single starter culture, MSC = mixed starter culture, SMP = skim milk powder
| INTRODUCTION |
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A minimum level of living microorganisms is required to observe a positive effect of their consumption. For instance, a minimum daily dose of 109 cfu/d of the strain L. johnsonii LA1 is required to modulate certain forms of nonspecific defense mechanisms. With the lower daily dose of 108 cfu/d, no significant effect on this function was reported (Donnet-Hughes et al., 1999). More generally, depending on the strains used and the required health effect, this level is usually between 108 and 1011 cfu/d (Vanderhoof and Young, 1998). Therefore, assuming a daily consumption of fermented dairy products of 100 g, they should contain between 106 cfu/g to 109 cfu/g of these live bacteria at the time of consumption. This is often not the case in commercial products (Rybka and Fleet, 1997). The first reason for the low levels of probiotic bacteria observed in commercial products is the slow growth of the probiotic strains. They are not competitive with the strains of the starter culture. Secondly, they often have a poor stability during storage. For instance, a 3-log decrease after only 2 wk of storage at 4°C has been reported for the probiotic strain L. johnsonii LA1 in a fermented milk (Saxelin et al., 1999).
Several works have been done to improve the growth of probiotic bacteria by acting on milk base. The positive effect of adding nonproteic nitrogen (Saxena et al., 1994; Dave and Shah, 1998; Oliveira et al., 2002), oxygen scavengers (Dave and Shah, 1998; Shah, 2000), oligosaccharides (Shin et al., 2000), and sugar sources (Saxena et al., 1994), have been reported. For instance, with pure culture of probiotic lactobacilli, Saxena et al. (1994) and Oliveira et al. (2002) noticed than acidification rate was doubled by adding casitone (5 gkg–1) or tryptone (20 gL–1). Dave and Shah (1998), using a very small level of tryptone (250 mgL–1), increased by 3 log the level of bifidobacteria in a fermented milk containing starter culture and probiotic bacteria. The same authors studied the effect of adding cystein as oxygen scavenger. With 500 mgL–1 of cystein, the growth of L. acidophilus was slightly better (1.7 x 108 versus 4.5 x 107 cfu/g), and one of the bifidobacteria was greatly improved (4.0 x 105 versus 7.1 x 102 cfu/g). The effect of adding sugar can be positive up to a certain level. Saxena et al. (1994) observed a stimulation of L. acidophilus growth when 0.5% of fructose was added to milk (50% increase for acidification rate in pure culture). On the other hand, with high addition level (12 to 16%), Shah and Ravula (2000) noticed a growth inhibition for strains of L. acidophilus and bifidobacteria (1 and 2 log less in the final product for both strains, with 12 and 16%, respectively, of sugar compared with 8%). For bifidobacteria, it has been reported that milk supplementation with 5% of fructooligosaccharides can reduce the mean doubling time by almost twice (Shin et al., 2000). The choice of the starter culture seems also to have a positive or negative effect on probiotic growth, depending on involved protocooperation, inhibition, or competition phenomena (Dave and Shah, 1997; Saxelin et al., 1999). Dave and Shah (1997), with mixed cultures of starter and probiotic, noticed a probiotic generation number during fermentation comprised between 0.7 and 4 depending on the starter used. Furthermore, for one strain of bifidobacteria, these authors reported an antagonistic relationship with a starter strain, leading to a 3-log decrease of the bifidobacteria during fermentation.
After fermentation and formulation of the dairy product, the level of probiotic bacteria has to remain stable. It has been shown that the product composition as the content of total nonfat solids (Gardini et al., 1999), and the addition of sugar (Shah and Ravula, 2000), carbon dioxide (Vinderola et al., 2000b), and oligosaccharides (Shin et al., 2000) can have an effect on the stability of probiotic cells. Gardini et al. (1999) noticed a better survival of L. acidophilus during storage in milk with low total nonfat solids (10 versus 16%). Vinderola et al. (2000b), studying the effect of CO2 on growth and viability of L. acidophilus cultured with bifidobacteria and starters, showed a significant lowering of L. acidophilus in carbonated fermented milk, by comparison to control. According Shah and Ravula (2000), with a sugar level of 12% instead of 8%, the viability of probiotic cultures is lower (loss of 3 log instead of 2 log after 49 d of storage). For two strains of bifidobacteria, Shin et al. (2000) reported a better viability after 4 wk of storage when milk is supplemented with 5% of fructooligosaccharides. They calculated a viability of 44 to 67% when milk is supplemented, instead of 9.3 to 11.6% for control. The activity of the starter culture during fermentation and storage is sometimes negative for the survival of the probiotic strain (Nighswonger et al., 1996; Dave and Shah, 1997; Rybka and Fleet, 1997; Saxelin et al., 1999; Godward et al., 2000). Dave and Shah (1997) compared four starter cultures used in combination with probiotic culture of L. acidophilus and bifidobacteria. For L. acidophilus, the decrease observed during 5 wk of storage was less pronounced (2 log versus 3 log) when the starter was devoid of L. bulgaricus. Saxelin et al. (1999), with seven strains of probiotic bacteria, reported a good stability during 2 wk of storage for three of them, and a decrease comprised between 1 and 3 log for the four other strains. In any case, the higher decreases were noticed with the starter containing L. bulgaricus. Nighswonger et al. (1996), comparing seven strains of probiotic lactobacilli, showed that the stability during 4 wk of storage was dependent on probiotic strain (decrease of 3 to 2 log depending on the strain) and starter culture. For instance, with the strain L. acidophilus 0 - 16, the decrease was equal to 0.58 log with one starter and to 1.37 log with another.
Thus, milk base formulation and starter culture design seem to have strong effects on growth and stability of probiotic bacteria. The aim of this study was to compare these effects, in order to define the most accurate strategy to improve probiotic counts in fermented milk processing. As the manufacture of fermented milk also requires convenient acidification and texture, these characteristics were evaluated.
| MATERIALS AND METHODS |
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Five dairy ingredients have been tested: a skim milk powder (SMP [Elle et Vire, Condé Sur Vire, France]), two milk protein concentrates (MPC1 and MPC2 [Promilk C500 A and Promilk C502; Ingredia, Arras, France]), and two casein hydrolysates (CH1 and CH2 [Vitalarmor 900LB; Armor Proteines, Saint Brice en Coglès, France, and Tryptone; Difco, Detroit, MI). Their nitrogen contents are reported in Table 1
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The flasks were inoculated at the fermentation temperature with a probiotic culture (L. acidophilus LA5 or L. rhamnosus LR35) and a starter culture. Two starter cultures have been used: a single starter culture (SSC) composed only of S. thermophilus ST7, and a mixed starter culture (MSC) composed of S. thermophilus ST7 and L. bulgaricus LB12. The inoculation rates were equal to 0.01% for the probiotic culture and 0.02% for the starter culture. All inoculated milks were incubated at 40°C until pH 4.50 was reached. Fermentation was stopped by rapidly cooling the fermented milk in an iced bath, manually stirring it with a stainless steel bored disk by up-and-down movements for almost 2 min, setting the stirred product into 100-ml cups, and storing it at 4°C.
Each of the 24 fermented milks studied (6 milk bases x 4 cultures) was manufactured in four Erlenmeyer flasks, stirred, and poured at the end of fermentation into 10 cups. Four cups were used for the texture analysis, and six were kept for the microbiological analysis (one cup analyzed each week over 6 wk).
Acidification Kinetics
Acidification was studied for strains used in pure culture and during fermented milk preparation. Each fermentation, performed in four replicates, was monitored with the Cinac system (Corrieu et al., 1988), which allows a continuous recording of pH. In the case of fermented milk preparation, fermentation time to reach pH 4.55 was chosen as the endpoint to describe acidification. With the pure culture, it was not possible to reach pH 4.55 for all the trials, especially for the one including streptococci. To be able to compare the pure cultures, fermentation time to reach pH 5 was chosen as the endpoint of the fermentation.
Texture Analysis
In order to compare the texture of the fermented milks, two different textural properties were evaluated by using instrumental methods. The measurements were performed three times, after 2 wk of storage at 4°C.
Rheological behavior.
The rheological parameters were determined at 10°C, by means of a stress-controlled rheometer model RS1 (Haake, Karlsruhe, Germany), used in harmonic and stationary mode. The rheometer was equipped with a 60-mm diameter cone and plate geometry, with a 2° angle cone and a 117-µm gap. The fermented milk was gently mixed by stirring five times because some phase separation possibly occurred during storage, and 5 ml were deposited on the plate of the rheometer by means of a syringe. The use of the syringe has been proved to avoid the presence of grains in the sampled material, which greatly disturb the measurement. Measurements in dynamic mode were carried out using a shear stress of 0.14 Pa at an oscillatory frequency of 1 Hz for 1 min. The complex viscosity, in Pas, was calculated by the determination of the mean of the 20 measures done during the analysis. Measurements in stationary mode were realized by applying a shear rate of 10 s–1. The apparent viscosity was determined after 3 min of shearing.
Graininess evaluation.
The determination of the number of grains was made by an automatic image analysis procedure. One sample of fermented milk (1 g) was diluted in 10 ml of distilled water, then poured in a Petri dish placed on an illuminated plate. The diluted sample was visualized by a digital color camera (JAI M2040; Imasys, Soresnes, France) equipped with an optical zoom. The image analysis was performed in grey level mode with commercial software (Optimas 6.2; Optimas Corporation, Silver Spring, MD). The grains having a perimeter higher than 1 mm were enumerated. The results are given by the number of grains per gram of fermented milk.
Microbiological Analyses
Cell count enumeration.
For each run, fermented milks were analyzed each week during a 5-wk storage at 4°C. The first analysis (wk 0) was done just after fermentation at pH 4.50. Fermented milk samples were diluted in sterile tryptone diluent (0.1% wt/vol) and subsequently plated in duplicate onto selective media. The strain of L. acidophilus was enumerated according to IDF (1995) on MRS media (Biokar) added with 1.5 g/L of bile (Biokar). The strain L. rhamnosus LR35 was enumerated according to Saxelin et al. (1999) on MRS media added with 50 mg/L of vancomycin (Sigma, St. Louis, MO). S. thermophilus and L. bulgaricus were enumerated on M17 media (Biokar) and MRS, respectively, at pH 5.4. The plates incubation was done at 37°C for 72 h, in an anaerobic jar containing GENbox (bioMérieux, Lyon, France) for all lactobacilli.
Generation number calculation.
The generation number of probiotic during fermentation was determined from cfu enumeration by calculating the number of doublings between the beginning and the end of the fermentation.
Statistical Analyses
Results were submitted to ANOVA procedures using SAS Software (SAS Institute Inc., Cary, NC). For each main effect, a multiple comparison of means was performed, using the Bonferroni test (P < 0.05)
| RESULTS |
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Probiotic Growth
To calculate the probiotic growth during fermentation, the generation number between the beginning and the end of the process was considered. The results are reported in Figure 5
. It was between 0 and 6.3 depending on probiotic strain, starter culture, and milk base. It was on average higher for L. acidophilus LA5 than for L. rhamnosus LR35. The effect of starter culture and milk base was studied by an ANOVA. The effect of starter culture was highly significant (P < 0.01), with higher generation numbers when the SSC was used, instead of the MSC (0.6 to 6.3 versus 0 to 3.9). The effect of milk base was also highly significant (P < 0.01). Their ability to stimulate probiotic growth depended on the strain. For L. acidophilus LA5, the CH permitted the highest growth (generation number equal to 4 on average). For L. rhamnosus LR35, the dairy ingredients MPC2 and CH1 were the most stimulating for the growth of the probiotic (generation number equal to 2 on average). There was a significant interaction between the starter culture and the milk base. For instance, the CH had a positive effect on growth of L. rhamnosus LR35 when performed with the MSC, but a negative effect when cultured with the SSC.
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| DISCUSSION |
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The acidification of the fermented milks is strongly related to the composition of the starter culture. The MSC, composed of S. thermophilus ST7 and L. bulgaricus LB12, presented a high interaction factor (Sodini et al., 2000) and permitted a short fermentation time. Similar results were reported by Kneifel et al. (1993), and Dave and Shah (1997), who observed a decrease in the fermentation time of 20 to 50% when the MSC was used instead of a SSC, as compared with 50 to 70% reduction in our case.
The effect of milk base can be partially explained by the nitrogen composition of the added dairy ingredients reported in Table 1
. The CH2, which gave the lowest fermentation time, contained a high level of nonproteic nitrogen (more than 70%), as compared with MPC2 (less than 2%). Besides, the fermentation is not only related to the nonproteic content of the dairy ingredient, because the CH1, which had the same level of nonproteic content than the CH2, did not give the same results. The composition of the nonproteic fraction (content in free amino acids and peptides) should also influence its ability to stimulate bacteria growth.
Texture
The texture was influenced strongly by the starter culture and the milk base. The graininess of fermented milks, which is higher with the SSC than with the MSC, might be related to the long fermentation time (more than 10 h). It increases the phenomena of coagulation in two steps as described by Lucey and Singh (1998). According to these authors, in a milk base increasingly heated, the aggregation would be expected to start at pH 5.3, which is the isoelectric pH of the ß-lactoglobulin, and would continue until pH 4.6, which is the isoelectric pH of the casein. Possibly, some bonds would be broken during this two-step coagulation, when the casein network begins to be built. It should favor grain formation. If the fermentation time is long, the elapsed time between these two pH levels is also long. The number of bonds created during the first stage of coagulation is then higher, so the number of bonds broken is also higher during the second stage, thus leading to an increase of the number of grains at the end of coagulation. The cross-linking density of the matrix, as assessed by viscosity measurements, has been shown to be higher with a slow acidification (Van Marle and Zoon, 1995; Beal et al., 1999), which could explain the generally higher rheological parameters obtained with the SSC (10 to 15 h for fermentation time) than with the MSC (5 h).
The addition of dairy ingredients, which increases the DM content, increased the rheological parameters, except for the CH, which gave products without thickness and with poor viscosity. This effect of CH on fermented milk texture has already been noticed by Saxena et al. (1994). It is possible that the CH, rich in nonproteic material as amino acids or peptides, have a masking effect on milk proteins, hindering the network formation. For the other dairy ingredients, their texturing capacity was directly related to their protein content. It was higher for MPC than for milk powder, with values equal respectively to 30.9, 44.6, and 47.3% for SMP, MPC1, and MPC2, thus giving a final protein content in milk base of 4.66, 5.35, and 5.49%. The positive relationship between the milk base protein content and the yogurt texture has been emphasized by other authors (Rohm and Schmidt, 1993; Lankes et al., 1998).
Probiotic Growth
The probiotic lactobacilli growth during fermentation was generally between 2 and 4 generation number, which is comparable to several values reported in literature, for example 1.3 for Shah and Ravula (2000) and 1 to 3 for Dave and Shah (1997). It was clear that the starter culture chosen had an important effect, and a better growth was observed with the SSC. This effect can be due to a phenomena of competition between the lactobacilli, which could slow the growth of the probiotic lactobacilli when they are cultured with the yogurt one, L. bulgaricus. However, these results were in contradiction with those reported by Dave and Shah (1997), who observed no difference between an SSC and an MSC for the growth of strains of L. acidophilus.
The milk base had an effect on probiotic growth, as noticed by Dave and Shah (1998), who reported also a high growth when milk was supplemented with CH. This was probably due to the nonproteic nitrogen of the hydrolysate which can stimulate the weakly proteolytic probiotic strains (Shihata and Shah, 2000).
Probiotic Stability
The stabilities of the two strains tested in this study were very different. For L. rhamnosus LR35, the decrease in count was less than 1 log in 6 wk, which was comparable to the results obtained by Gardini et al. (1999) with L. acidophilus IPVR 224 and by Vinderola et al. (2000b) with L. acidophilus LaA3 (decrease of, respectively, 1.7 log in 5 wk, and 0.5 log in 7 wk). For the strain L. acidophilus LA5, under the applied experimental conditions, the decrease was much higher, between 2 and 4.5 log after 5 wk of storage, comparable to other strains studied in the literature. For example, Saxelin et al. (1999) with the strain L. salivarius UCC118, and Vinderola et al. (2000a) with the strain L. acidophilus LA1, reported respectively a decrease of 3 log in 2 wk, and 2.7 to 4.6 log in 4 wk.
The starter culture had a significant effect on the stability of L. acidophilus LA5, which was reported for other strains (Dave and Shah, 1997; Saxelin et al., 1999; Vinderola et al., 2000a). Generally, the stability was better with the SSC, devoid of L. bulgaricus. The postacidification and the releasing of hydrogen peroxide caused by L. bulgaricus could decrease the stability of the probiotic strains. The works of Vinderola et al. (2000a) and Karagük-Yücer et al. (2000) have shown the sensitivity of probiotic strains to low pH. In our study, the pH of all fermented milks was lowered during the storage period (data not shown), but the final pH after 5 wk of storage was more acidic for the ones containing L. bulgaricus (4.12 to 4.15 ) than for the ones which were devoid of this strain (4.24 to 4.25). On the other hand, Dave and Shah (1997) have noticed a higher production of hydrogen peroxide with the starter culture containing L. bulgaricus and suspected it causes a partial injury to the cells of L. acidophilus. According to these authors, the partially injured cells might show faster decay in the viable cell counts in fermented milks.
The milk base has also an effect on probiotic stability, in the case of the strain L. acidophilus LA5. The milk base enriched with CH reduced the decrease of probiotic counts during storage. Similar results were obtained by Saxena et al. (1994) and Dave and Shah (1998), but they were poorly discussed. Possibly the presence of a fraction of nonproteic nitrogen allows a cellular activity during storage, thus slowing down the reduction of the viable cells.
| CONCLUSIONS |
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| ACKNOWLEDGEMENTS |
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ão de Amparo à Pesquisa do Estado de São Paulo (FAPESP) for financial support. Received for publication December 6, 2001. Accepted for publication January 4, 2001.
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